Toyota2004–2007

Corolla 1.4 D-4D: Common faults & known problems

Common faults & known problems

8 known faults documented in workshop bulletins. Of these, four concern the engine and fuel system and two the clutch and gearbox. Symptoms, causes, repair steps and part numbers are shown where supplied.

Technical specifications

Engine & fuel system

4 documented faults — symptoms, causes and workshop fixes.

Trouble code stored: P0340

Overview

Affects: All models: Auris, →09/07. Corolla, →10/07.
Fault codes: P0340
Remedy: Fit modified part

Cause

Engine control module (ECM) software fault.

Repair

Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
If no fault(s) found: Fit modified engine control module (ECM).

Data: Motorwise Workshop. Bulletin 4.

Whistling noise at approximately 1600rpm from engine bay

Affects All models with 1ND-TV engine code, →2008.Fit modified part

Cause

Poor manufacture of turbocharger (TC).

Repair

Fit modified turbocharger (TC).

Parts1 part

Parts listed in the bulletin
Part	Part number	Qty
Turbocharger (TC)	17201-ON030	1

Data: Motorwise Workshop. Bulletin 6.

Abnormal noise from engine bay when engine idling

Affects All models with 1ND-TV engine code: Models built in Turkey: VIN →NMTBC28E70R028868. Models built in UK: VIN →SB1KC20E30F046964. Models built in France: VIN →VNKJC98390A043252.

Cause

Timing chain worn.

Repair

Repair with modified timing chain kit.

Parts7 parts

Parts listed in the bulletin
Part	Part number	Qty
Timing chain guide rail	13559-33010	1
Timing chain tensioner rail	13561-33020	1
Timing chain tensioner	13540-33020	1
Timing chain	13506-33020	1
Camshaft sprocket	13523-33021	1
Camshaft sprocket bolt	90105-08434	3
Crankshaft sprocket	13521-33020	1

Data: Motorwise Workshop. Bulletin 7.

Engine oil leak from cylinder head area

Affects All models with 1.4 Diesel engine.Fit modified part

Cause

Cylinder head cover gasket damaged during assembly.

Repair

Fit modified cylinder head cover gasket.

Parts1 part

Parts listed in the bulletin
Part	Part number	Qty
Cylinder head cover gasket	11213-33031	1

Data: Motorwise Workshop. Bulletin 8.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Brakes squeal

Overview

Affects: All models.

Cause

Replacement brake pads fitted without anti-squeal shims.

Repair

Ensure brake pad anti-squeal shims are fitted.
Replacement shims available separately.

Data: Motorwise Workshop. Bulletin 1.

Steering

1 documented fault — symptoms, causes and workshop fixes.

ESP warning lamp illuminated

Incorrect calibration of steering angle sensor.

Overview

Affects: All models with electronic stability program (ESP).
Fault codes: C1288

Symptoms

Trouble code stored: C1288. Unable to program steering angle sensor.

Repair steps

Ensure steering in straight-ahead position.
Ensure steering angle sensor aligned with steering column.
Carry out steering angle sensor calibration.

Data: Motorwise Workshop. Bulletin 5.

Clutch & gearbox

2 documented faults — symptoms, causes and workshop fixes.

Engine jerking under following conditions:Engine temperature between 40°C and 70°C.Transmission in 2nd or 3rd gear.Driving at constant speed or gently accelerating from 2000rpm

Overview

Affects: All models with 1ND-TV engine code.

Cause

Incorrect Diesel fuel grade used (summer/winter grade).

Faulty circuit in engine control module (ECM).

Repair

Use correct Diesel fuel grade.
Renew engine control module (ECM).

Data: Motorwise Workshop. Bulletin 2.

Squeaking noise when clutch pedal depressed or released

Affects rightHandAll models with manual transmission, →02/05. leftHandAll models with manual transmission, →03/05.Fit modified part

Symptoms

Erratic clutch pedal action. Gears difficult to engage.

Cause

Faulty clutch master cylinder.

Repair

Fit modified clutch master cylinder.

Data: Motorwise Workshop. Bulletin 3.

Glossary

Technical terms used in this guide.

ECM: Engine control module — the electronic unit that manages the engine
VIN: Vehicle identification number — 17 characters, found at the base of the windscreen and on the V5C logbook
ESP: Electronic stability programme — brakes individual wheels to stop a skid
TC: Turbocharger — the exhaust-driven compressor that boosts engine power
Control Module: A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Steering Angle Sensor: Tells the stability-control system which way the steering wheel is pointing
Trouble Code: A standardised fault code stored by a control module, read with a diagnostic tool
Calibration: Setting a sensor or module so its readings match the real world

Frequently asked questions

What are the common faults with the Toyota Corolla 1.4 D-4D?

This guide contains eight workshop bulletins for the Toyota Corolla 1.4 D-4D. Of these, four concern the engine and fuel system and two the clutch and gearbox. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Corolla 1.4 D-4D have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Corolla 1.4 D-4D faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.