Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity cc | 1364 |
| Compression ratio :1 | 17,9 |
| Fuel system Make | Bosch |
Injection system
| Air metering Type | Mass |
|---|---|
| Fuel/injection pump assembly Make | Bosch |
| Pump type | Common rail |
| Injector nozzle Make | Bosch |
Injection sequence
The injection sequence for the Toyota Corolla 1.4 D-4D (2004–2007) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Corolla 1.4 D-4D (2004–2007) are 0,11-0,17 mm inlet and 0,14-0,20 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,11-0,17 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,14-0,20 cold |
Engine oil & fluids
Engine oil
The Toyota Corolla 1.4 D-4D (2004–2007) takes 4.3 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 1.9 litres. The specified oil is SAE 75W-90, with classification GL-4/5.
Coolant
The listed total cooling-system capacity is 5.5 litres.
Grades, filling conditions and capacities
| Preferred engine oil | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Engine oil options | |
| Ambient temperature range | -18°C➞38°C |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Ambient temperature range | -7°C➞38°C |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Engine with filter(s) litres | 4.3 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission oil classification | GL-4/5 |
| Manual transmission litres | 1.9 |
| Cooling system - total capacity litres | 5.5 |
| Brake fluid Type | DOT 4 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Corolla 1.4 D-4D (2004–2007) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 8 mm |
| Maximum drum diameter for replacement Rear | 201 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,05 mm |
|---|---|
| Disc runout Rear | 0,15 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 6-9 |
Service & electrical
Tuning and emissions
| Idle speed rpm | 770±50 |
|---|---|
| Rated no load speed rpm | 5150-5250 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 700-850 |
| Governed speed range - for smoke test rpm | 5100-5250 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - EU limit m-1 (%) | 3,00 (73) |
| Smoke opacity - homologation value m-1 (%) | 2,50 (66) |
Starting and charging
| Battery V/RC(Ah) | 12 |
|---|---|
| Alternator output A/V/rpm | 100/12/- |
Service checks and adjustments
| Compression pressure bar | 22,5-27,5 |
|---|---|
| Oil pressure bar/rpm | 1,5-5,5/3000 |
| Radiator cap bar | 0,90-1,20 |
| Thermostat opens °C | 80-84 |
Glow plugs
| Glow plug nominal rating V/A | 11,0 |
|---|---|
| Glow plug activation time secs | 3,0 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Corolla 1.4 D-4D (2004–2007) are tightened in 4 stages: 34 Nm, then 68 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Tighten | 34 Nm |
| Tighten | 68 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| View more information | — |
| Cylinder head | |
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| View more information | — |
| Main bearings Stage 1 | 60 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings Stage 1 | 15 Nm |
| Big end bearings Stage 2 | 90° |
| Sump bolts | 9 Nm |
| Sump drain bolt | 38 Nm |
| Flywheel/driveplate | 49 Nm+90° |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 180 Nm |
| Camshaft sprocket/gear | 20 Nm |
| Camshaft carrier/cap | 19 Nm |
| Camshaft/rocker cover | 13 Nm |
| Exhaust manifold to cylinder head | 43 Nm |
| Exhaust downpipe to manifold | 43 Nm |
| Water pump | 11 Nm |
| Injector/clamp | 26 Nm |
| Injector pipe unions | 25 Nm |
| Fuel/injection pump flange | 20 Nm |
| Fuel/injection pump mounting | 20 Nm |
| Glow plugs | 13 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Camshaft position (CMP) sensor | 8 Nm |
| Engine coolant temperature (ECT) sensor | 20 Nm |
| Engine oil pressure switch | 15 Nm |
| Oil filter | 13 Nm |
| Chassis tightening torques | |
| Front hub | 216 Nm |
| Rear hub - wheel bearing housing bolts | 56 Nm |
| Steering wheel | 50 Nm |
| Steering rack/box mounting | 49 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 34 Nm |
| Brake caliper/carrier to hub Front | 107 Nm |
| Brake caliper to carrier Rear | 27 Nm |
| Brake caliper/carrier to hub Rear | 47 Nm |
| ABS sensor Front | 8 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 450±30 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Corolla 1.4 D-4D?
The injection sequence for the Toyota Corolla 1.4 D-4D (2004–2007) is 1-3-4-2.
How much oil does the Toyota Corolla 1.4 D-4D take?
The Toyota Corolla 1.4 D-4D (2004–2007) takes 4.3 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Corolla 1.4 D-4D?
Valve clearances for the Toyota Corolla 1.4 D-4D (2004–2007) are 0,11-0,17 mm inlet and 0,14-0,20 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Corolla 1.4 D-4D?
The cylinder head bolts on the Toyota Corolla 1.4 D-4D (2004–2007) are tightened in 4 stages: 34 Nm, then 68 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Corolla 1.4 D-4D?
Brake discs on the Toyota Corolla 1.4 D-4D (2004–2007) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.