Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity cc | 2446 |
| Compression ratio :1 | 22,3 |
Injection system
| Fuel/injection pump assembly Make | Denso |
|---|---|
| Fuel/injection pump assembly Type | VE |
| Pump type | Rotary |
| Injector nozzle Make | Denso |
| Nozzle and holder assembly Part No. | DN4SDND133 |
| Nozzle opening pressure - new/used bar | 113-121/102-121 |
| Back leak (pressure loss) bar/secs | 9,8-19,6/10 |
| Leak rate (dribble) bar/secs | 106-114/10 |
Injection sequence
The injection sequence for the Toyota Hiace 2.4 (1985–1989) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Hiace 2.4 (1985–1989) are 0,25 mm inlet and 0,36 mm exhaust, measured hot.
| Valve clearance - INLET mm | 0,25 hot |
|---|---|
| Valve clearance - EXHAUST mm | 0,36 hot |
Engine oil & fluids
Engine oil
The Toyota Hiace 2.4 (1985–1989) takes 5.8 litres of engine oil with the filter.
A listed engine oil option is SAE 10W-30 for cold climates, with API/ACEA classification CF/B2.
A listed engine oil option is SAE 10W-40 for moderate climates, with API/ACEA classification CF/B2.
A listed engine oil option is SAE 20W-50 as an alternative for moderate climates.
A listed engine oil option is SAE 20W-40 for hot climates, with API/ACEA classification CF/B2.
Manual gearbox
The specified manual gearbox oil is SAE 75W-90.
See the reference table for the complete manual gearbox entries and their conditions.
Coolant
The listed total cooling-system capacity is 10.6 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | Cold climate |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CF/B2 |
| Ambient temperature range | Moderate climate |
| Engine oil grade SAE | 10W-40 |
| Engine oil classification API/ACEA | CF/B2 |
| Ambient temperature range | Moderate climate alternative |
| Engine oil grade SAE | 20W-50 |
| Ambient temperature range | Hot climate |
| Engine oil grade SAE | 20W-40 |
| Engine oil classification API/ACEA | CF/B2 |
| Engine with filter(s) litres | 5.8 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission litres | 1,8/2,0 |
| Differential front/AT litres | 1.6 |
| Differential oil grade - rear SAE | 80W-90 |
| Differential oil classification - rear | GL-5 |
| Differential rear litres | 2.2 |
| Cooling system - total capacity litres | 10.6 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Hiace 2.4 (1985–1989) are replaced at a minimum thickness of 24 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 256 mm.
| Minimum disc thickness for replacement - ventilated Front | 24 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 256 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,15 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 6-11 |
Service & electrical
Battery
The Toyota Hiace 2.4 (1985–1989) uses a 12 V, 60 Ah battery (reserve capacity 90 minutes).
| Battery V/RC(Ah) | 12/90 (60) |
|---|
Glow plugs
Glow plugs for the Toyota Hiace 2.4 (1985–1989): Beru 894 MJ, Bosch 0 250 202 054, Champion CH103 and Lucas/CAV HDS235.
| Glow plug nominal rating V/A | 7/8 |
|---|---|
| Glow plug activation time secs | 20 Max |
| Glow plug - part no. Beru | 894 MJ |
| Glow plug - part no. Bosch | 0 250 202 054 |
| Glow plug - part no. Champion | CH103 |
| Glow plug - part no. Lucas/CAV | HDS235 |
Tuning and emissions
| Plunger travel (pump) mm ABDC | 1,06-1,22 |
|---|---|
| View more information | — |
| Crankshaft position (n = ATDC) °BTDC | 24 |
| Adjusting method Engine/Pump | Pointer/Dial gauge |
| Dynamic timing v = BTDC, n = ATDC | v |
| - Time Trac Stanadyne, Snap-on °/rpm | 9,5/790 |
| Idle speed rpm | 700 |
| Rated no load speed rpm | 4900 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 650-750 |
| Governed speed range - for smoke test rpm | 4800-5000 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - EU limit m-1 (%) | 2,50 (66) |
Starting and charging
| Starter motor Make | Denso |
|---|---|
| Starter motor Type | 12V/2,0 kW |
| Maximum cranking amps A | 162-198 |
| Alternator Make | Denso |
| Alternator output A/V/rpm | 30/14/2000 |
| Regulated voltage V | 13,8-14,8 |
Service checks and adjustments
| Compression pressure bar | 20,0-28,0 |
|---|---|
| Oil pressure bar/rpm | 2,5-6,0/3000 |
| Radiator cap bar | 0,75-1,05 |
| Thermostat opens °C | 86 |
| Drive belt size - alternator mm | 9,5x975 |
| Drive belt size - PAS/AC mm | 12,5x850 |
| Drive belt tension - alternator/PAS/AC mm | 10-14 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Hiace 2.4 (1985–1989) are tightened in 3 stages: 40 Nm, then 80 Nm, then a final 118 Nm.
| Cylinder head | |
|---|---|
| Renew bolts | No |
| Tighten | 40 Nm |
| Tighten | 80 Nm |
| Tighten | 118 Nm |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | — |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 29 Nm |
| Big end bearings Stage 2 | 59 Nm |
| Sump bolts | 18 Nm |
| Sump drain bolt | 39 Nm |
| Flywheel/driveplate | 123 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 140 Nm |
| Camshaft sprocket/gear | 98 Nm |
| Camshaft carrier/cap | 19 Nm |
| Camshaft/rocker cover | 5 Nm |
| Inlet manifold to cylinder head | 24 Nm |
| Exhaust manifold to cylinder head | 52 Nm |
| Injector/clamp | 70 Nm |
| Injector pipe unions | 25 Nm |
| Fuel/injection pump sprocket/gear | 64 Nm |
| Fuel/injection pump flange | 21 Nm |
| Fuel/injection pump mounting | 18 Nm |
| Glow plugs | 13 Nm |
| Chassis tightening torques | |
| Steering track rod end | 91 Nm |
| Brake caliper to carrier Front | 40 Nm |
| Brake caliper/carrier to hub Front | 110 Nm |
| Road wheels | 90-120 Nm |
Air conditioning
| Air conditioning refrigerant Type | R12 |
|---|---|
| Air conditioning refrigerant quantity grams | 700±50 |
| Air conditioning oil Type | Dens Oil 6 |
Frequently asked questions
What is the injection sequence of the Toyota Hiace 2.4?
The injection sequence for the Toyota Hiace 2.4 (1985–1989) is 1-3-4-2.
What glow plugs does the Toyota Hiace 2.4 use?
Glow plugs for the Toyota Hiace 2.4 (1985–1989): Beru 894 MJ, Bosch 0 250 202 054, Champion CH103 and Lucas/CAV HDS235.
How much oil does the Toyota Hiace 2.4 take?
The Toyota Hiace 2.4 (1985–1989) takes 5.8 litres of engine oil with the filter. A listed engine oil option is SAE 10W-30 for cold climates, with API/ACEA classification CF/B2. A listed engine oil option is SAE 10W-40 for moderate climates, with API/ACEA classification CF/B2. A listed engine oil option is SAE 20W-50 as an alternative for moderate climates. A listed engine oil option is SAE 20W-40 for hot climates, with API/ACEA classification CF/B2.
What are the valve clearances for the Toyota Hiace 2.4?
Valve clearances for the Toyota Hiace 2.4 (1985–1989) are 0,25 mm inlet and 0,36 mm exhaust, measured hot.
What is the cylinder head torque for the Toyota Hiace 2.4?
The cylinder head bolts on the Toyota Hiace 2.4 (1985–1989) are tightened in 3 stages: 40 Nm, then 80 Nm, then a final 118 Nm.
What is the minimum brake disc thickness for the Toyota Hiace 2.4?
Brake discs on the Toyota Hiace 2.4 (1985–1989) are replaced at a minimum thickness of 24 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 256 mm.