Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity cc | 2188 |
| Compression ratio :1 | 21 |
Injection system
| Fuel/injection pump assembly Make | Denso |
|---|---|
| Fuel/injection pump assembly Type | VE |
| Injector nozzle Make | Nippon Denso |
| Nozzle and holder assembly Part No. | DN4SD24A |
| Nozzle opening pressure - new/used bar | 113-121/102-121 |
| Back leak (pressure loss) bar/secs | 9,8-19,5/10 |
| Leak rate (dribble) bar/secs | 106-114/10 |
Injection sequence
The injection sequence for the Toyota Hiace 2.2 (1983–1985) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Hiace 2.2 (1983–1985) are 0,25 mm inlet and 0,36 mm exhaust, measured hot.
| Valve clearance - INLET mm | 0,25 hot |
|---|---|
| Valve clearance - EXHAUST mm | 0,36 hot |
Engine oil & fluids
Engine oil
The Toyota Hiace 2.2 (1983–1985) takes 5.8 litres of engine oil with the filter. The specified engine oil grade is SAE 15W-40 for moderate climates, with API/ACEA classification CD.
Coolant
The listed total cooling-system capacity is 9.2 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | Moderate climate |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CD |
| Engine with filter(s) litres | 5.8 |
| Other lubricants and capacities | |
| Cooling system - total capacity litres | 9.2 |
Service & electrical
Battery
The Toyota Hiace 2.2 (1983–1985) uses a 12 V, 60 Ah battery.
| Battery V/RC(Ah) | 12 (60) |
|---|
Glow plugs
Glow plugs for the Toyota Hiace 2.2 (1983–1985): Lucas/CAV DS020.
| Glow plug nominal rating V/A | 7/8 |
|---|---|
| Glow plug activation time secs | 20 Max |
| Glow plug - part no. Lucas/CAV | DS020 |
Tuning and emissions
| Plunger travel (pump) mm ABDC | 0,97 |
|---|---|
| Crankshaft position (n = ATDC) °BTDC | — |
| Adjusting method Engine/Pump | Pointer/Dial gauge |
| Dynamic timing v = BTDC, n = ATDC | v |
| - Time Trac Stanadyne, Snap-on °/rpm | 12,5/700 |
| Idle speed rpm | 650-750 |
| Rated no load speed rpm | 4850-4950 |
Starting and charging
| Starter motor Make | Denso |
|---|---|
| Starter motor Type | 12V/2,5 kW |
| Alternator Make | Denso |
| Alternator output A/V/rpm | 30/14/2000 |
| Regulated voltage V | 13,8-14,8 |
Service checks and adjustments
| Compression pressure bar | 20,0-32,0 |
|---|---|
| Radiator cap bar | 0,75-1,25 |
| Thermostat opens °C | 82 |
| Drive belt size - alternator mm | 12,5x1000 |
| Drive belt size - PAS/AC mm | 12,5x825 |
| Drive belt tension - alternator/PAS/AC mm | 8-11/10-14 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Hiace 2.2 (1983–1985) are tightened in 3 stages: 38 Nm, then 68 Nm, then a final 118 Nm.
| Cylinder head | |
|---|---|
| Tighten | 38 Nm |
| Tighten | 68 Nm |
| Tighten | 118 Nm |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Stage 1 | 57-62 Nm |
| Main bearings Stage 2 | 115-125 Nm |
| Big end bearings Stage 1 | 50-60 Nm |
| Flywheel/driveplate | 115-125 Nm |
| Crankshaft pulley/damper centre bolt | 140 Nm |
| Injector/clamp | 70 Nm |
| Injector pipe unions | 25 Nm |
| Injector nozzle to holder | 70-90 Nm |
| Fuel/injection pump sprocket/gear | 64 Nm |
| Fuel/injection pump flange | 21 Nm |
| Fuel/injection pump mounting | 18 Nm |
| Glow plugs | 13 Nm |
| Chassis tightening torques | |
| Road wheels | 90-120 Nm |
Frequently asked questions
What is the injection sequence of the Toyota Hiace 2.2?
The injection sequence for the Toyota Hiace 2.2 (1983–1985) is 1-3-4-2.
What glow plugs does the Toyota Hiace 2.2 use?
Glow plugs for the Toyota Hiace 2.2 (1983–1985): Lucas/CAV DS020.
How much oil does the Toyota Hiace 2.2 take?
The Toyota Hiace 2.2 (1983–1985) takes 5.8 litres of engine oil with the filter. The specified engine oil grade is SAE 15W-40 for moderate climates, with API/ACEA classification CD.
What are the valve clearances for the Toyota Hiace 2.2?
Valve clearances for the Toyota Hiace 2.2 (1983–1985) are 0,25 mm inlet and 0,36 mm exhaust, measured hot.
What is the cylinder head torque for the Toyota Hiace 2.2?
The cylinder head bolts on the Toyota Hiace 2.2 (1983–1985) are tightened in 3 stages: 38 Nm, then 68 Nm, then a final 118 Nm.
What battery does the Toyota Hiace 2.2 use?
The Toyota Hiace 2.2 (1983–1985) uses a 12 V, 60 Ah battery.