Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity (Fiscal) cc | 1998 (1984) |
| Compression ratio :1 | 9,0 |
| Suitable for unleaded petrol | Yes |
| Minimum octane rating RON | 91 |
| Ignition system Type | TSZ-i |
| Ignition system Description | Trans-i |
| Trigger location | Distributor |
| Fuel system Make | Aisan |
| Fuel system Type | 75020/75050 |
| Fuel system Description | Carb-2V |
| Diagnostic socket | Yes |
Ignition system
| Ignition coil Make | Denso |
|---|---|
| Ignition coil supply voltage + with ballast V | 11,0 |
| Primary resistance Ohm | 1,2-1,6 |
| Secondary resistance Ohm | 10200-13800 |
| Distributor (ECM) Make | Denso |
| Distributor (ECM) No. | 75020 |
| Contact breaker gap/trigger air gap mm | 0,2-0,4 |
Firing order
The firing order for the Toyota Hiace 2.0 (1989–1993) is 1-3-4-2.
| Firing order | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Hiace 2.0 (1989–1993) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,20-0,30 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,25-0,35 cold |
Engine oil & fluids
Engine oil
The Toyota Hiace 2.0 (1989–1993) takes 4.1 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.2 litres. The specified oil is SAE 75W-90.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | ➞10°C |
| Engine oil grade SAE | 5W-30 Semi-synthetic |
| Engine oil classification API/ACEA | SJ/A1, A3 |
| Ambient temperature range | -18°C➞ |
| Engine oil grade SAE | 10W-30 Semi-synthetic |
| Engine oil classification API/ACEA | SJ/A1, A3 |
| Ambient temperature range | -12°C➞ |
| Engine oil grade SAE | 15W-40 Semi-synthetic |
| Engine oil classification API/ACEA | SJ/A2 |
| Ambient temperature range | -12°C➞ |
| Engine oil grade SAE | 20W-50 Semi-synthetic |
| Engine oil classification API/ACEA | SJ/A2 |
| Engine with filter(s) litres | 4.1 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission litres | 2.2 |
| Automatic transmission fluid Type | Dexron II |
| Automatic transmission (drain & refill) litres | 2.4 |
| Automatic transmission (dry fill) litres | 6.5 |
| Differential oil grade - rear SAE | 90W |
| Differential oil grade - rear | |
| Differential oil classification - rear | GL-5 |
| Differential rear litres | 2.2 |
| Cooling system - total capacity litres | 9,0 AT=8,7 |
| Brake fluid Type | DOT 3 |
| Power steering fluid Type | Dexron II/III |
| Power steering fluid litres | 0.8 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Hiace 2.0 (1989–1993) are replaced at a minimum thickness of 23 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 272 mm.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 272 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,12 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | — |
Service & electrical
Ignition timing
Basic ignition timing for the Toyota Hiace 2.0 (1989–1993) is 5° BTDC at 750 rpm.
| Ignition timing | Without vacuum |
|---|---|
| Ignition timing - basic BTDC °Engine/rpm | 5/750 |
Battery
The Toyota Hiace 2.0 (1989–1993) uses a 12 V, 40 Ah battery (reserve capacity 60 minutes).
| Battery V/RC(Ah) | 12/60 (40) |
|---|
Spark plugs
The Toyota Hiace 2.0 (1989–1993) uses NGK BPR5EY spark plugs with a 0,8 mm electrode gap.
| Spark plugs Original equipment | NGK |
|---|---|
| Spark plug Type | BPR5EY |
| Electrode gap mm | 0,8 |
| Spark plugs Make | Bosch |
| Spark plug Type | WR8DC |
| Electrode gap mm | 0,8 |
| Spark plugs Make | Champion |
| Spark plug Type | RN9YCC4 |
| Electrode gap mm | 1,0 |
| Spark plugs Make | NGK |
| Spark plug Type | BPR5EY |
| Electrode gap mm | 0,8 |
Tuning and emissions
| Ignition advance | Without vacuum and basic timing |
|---|---|
| Ignition advance checks °Engine/rpm | 0-3/1300 |
| Ignition advance checks °Engine/rpm | 10-14/2900 |
| Ignition advance checks °Engine/rpm | 22-26/6400 |
| Vacuum check | Ignition timing advances |
| Vacuum range °Engine | 21-25 |
| Vacuum starts mbar | 107 |
| Vacuum ends mbar | 560 |
| Idle speed rpm | 750 |
| Idle speed - alternative rpm | AT=800 |
| Fast idle speed - MT/AT rpm | 2600 |
| Oil temperature °C | 80 |
| CO level at idle speed - tailpipe Vol. % CO | 1,0±0,5 |
| HC level at idle speed ppm | 300 |
| CO2 level at idle speed Vol. % CO2 | 13-16 |
| O2 level at idle speed Vol. % O2 | 0,5-2,0 |
Starting and charging
| Starter motor Make | Denso |
|---|---|
| Starter motor Type | 12V 1,0 kW |
| Maximum cranking amps A | 108-132 |
| Alternator Make | Nippon Denso |
| Alternator Type | 60A |
| Alternator output A/V/rpm | 60/14/2000 |
| Regulated voltage V | 13,9-15,1 |
Service checks and adjustments
| Compression pressure bar | 9,0-12,5 |
|---|---|
| Oil pressure bar/rpm | 2,4-4,9/3000 |
| Radiator cap bar | 0,75-1,05 |
| Thermostat opens °C | 80-84 |
| Drive belt tension - alternator/PAS/AC mm | 7-8/8-12 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Hiace 2.0 (1989–1993) are tightened in 4 stages: 22 Nm, then 44 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Renew bolts | No |
| Tighten | 22 Nm |
| Tighten | 44 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 39 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 25 Nm |
| Big end bearings Stage 2 | 90° |
| Oil pump to cylinder block | 10 Nm |
| Sump bolts | 13 Nm |
| Sump drain bolt | 25 Nm |
| Flywheel/driveplate | 88 Nm/74 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 245 Nm |
| Camshaft sprocket/gear | 74 Nm |
| Camshaft carrier/cap | 16 Nm |
| Camshaft/rocker cover | 5,4 Nm |
| Inlet manifold to cylinder head | 21 Nm |
| Exhaust manifold to cylinder head | 49 Nm |
| Water pump | 9 Nm M12=21 Nm |
| Spark plugs | 18 Nm |
| Engine oil pressure switch | 15 Nm |
| Chassis tightening torques | |
| Steering track rod end | 67 Nm |
| Brake disc to hub Front | 64 Nm |
| Brake caliper to carrier Front | 39 Nm |
| Brake caliper/carrier to hub Front | 147 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R12 |
| Air conditioning refrigerant quantity grams | 850 |
| Refrigerant quantity | |
| Air conditioning oil Type | Dens Oil 6 |
Frequently asked questions
What is the firing order of the Toyota Hiace 2.0?
The firing order for the Toyota Hiace 2.0 (1989–1993) is 1-3-4-2.
What spark plugs does the Toyota Hiace 2.0 use?
The Toyota Hiace 2.0 (1989–1993) uses NGK BPR5EY spark plugs with a 0,8 mm electrode gap.
How much oil does the Toyota Hiace 2.0 take?
The Toyota Hiace 2.0 (1989–1993) takes 4.1 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Hiace 2.0?
Valve clearances for the Toyota Hiace 2.0 (1989–1993) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Hiace 2.0?
The cylinder head bolts on the Toyota Hiace 2.0 (1989–1993) are tightened in 4 stages: 22 Nm, then 44 Nm, then 90°, then a final 90°.
What is the ignition timing for the Toyota Hiace 2.0?
Basic ignition timing for the Toyota Hiace 2.0 (1989–1993) is 5° BTDC at 750 rpm.