Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity (Fiscal) cc | 2694 |
| Compression ratio :1 | 9,5 |
| Suitable for unleaded petrol | Yes |
| Minimum octane rating RON | 95 |
| Ignition system Make | Toyota |
| Ignition system Type | TCCS |
| Ignition system Description | Map-DIS |
| Trigger location | Cam/Crankshaft |
| Fuel system Make | Toyota |
| Fuel system Type | TCCS |
| Fuel system Description | MFi-s |
| Air metering Type | Mass |
| Combined ignition and fuel ECM | Yes |
| Diagnostic socket | Yes |
Ignition system
| Ignition coil supply voltage + with ballast V | 12,0 |
|---|---|
| Primary resistance Ohm | 0,45-0,65 |
| Secondary resistance Ohm | 12400-19600 |
Firing order
The firing order for the Toyota Hiace PowerVan 2.7 (1998–2007) is 1-3-4-2.
| Firing order | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Hiace PowerVan 2.7 (1998–2007) are 0,15-0,25 mm inlet and 0,25-0,35 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,15-0,25 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,25-0,35 cold |
Engine oil & fluids
Engine oil
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The specified manual gearbox oil is SAE 75W-90, with classification GL-4/5.
See the reference table for the complete manual gearbox entries and their conditions.
Transfer box
See the reference table for the complete transfer box entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | -29°C➞10°C |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | SJ/A1, A3 |
| Ambient temperature range | -18°C➞38°C |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | SJ/A1, A3 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | SJ/A2 |
| Ambient temperature range | -7°C➞38°C |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | SJ/A2 |
| Engine with filter(s) litres | 5,5 4x4=4,8 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission oil classification | GL-4/5 |
| Manual transmission litres | 2,6 4x4=2,2 |
| Differential oil grade - rear SAE | 90W |
| Differential oil grade - rear | |
| Differential oil classification - rear | GL-5 |
| Differential rear litres | 1.25-1.35 |
| Transfer box oil grade SAE | 75W-90 |
| Transfer box oil classification | GL-4/5 |
| Transfer box litres | 1.3 |
| Cooling system - total capacity litres | 10.0 |
| Brake fluid Type | DOT 3 |
| Power steering fluid Type | Dexron III |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Hiace PowerVan 2.7 (1998–2007) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 272 mm.
| Minimum disc thickness for replacement - ventilated Front | 26 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 272 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,09 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 4-7 |
Service & electrical
Battery
The Toyota Hiace PowerVan 2.7 (1998–2007) uses a 12 V, 60 Ah battery.
| Battery V/RC(Ah) | 12 (60) |
|---|
Spark plugs
The Toyota Hiace PowerVan 2.7 (1998–2007) uses Denso SK16R11 spark plugs with a 0,8 mm electrode gap.
| Spark plugs Original equipment | Denso |
|---|---|
| Spark plug Type | SK16R11 |
| Electrode gap mm | 0,8 |
| Spark plugs Make | NGK |
| Spark plug Type | IFR5A11 |
| Electrode gap mm | 0,8 |
Tuning and emissions
| Ignition timing - basic BTDC °Engine/rpm | 5±2/700 Not adjustable |
|---|---|
| Ignition advance checks °Engine/rpm | ECM Controlled |
| Idle speed rpm | 700±50 Not adjustable |
| Oil temperature °C | 80 |
| CO level at idle speed - tailpipe Vol. % CO | 0,5 Max Not adjustable |
| HC level at idle speed ppm | 100 |
| CO2 level at idle speed Vol. % CO2 | 14,5-16 |
| O2 level at idle speed Vol. % O2 | 0,1-0,5 |
| Increased idle speed for CO test rpm | 2300-2700 |
| CO content at increased idle speed Vol. % | 0,3 |
| Lambda at increased idle λ | 0,98-1,02 |
Starting and charging
| Alternator output A/V/rpm | 55/12/- |
|---|
Service checks and adjustments
| Oil pressure bar/rpm | 2,5-4,9/3000 |
|---|---|
| Radiator cap bar | 0,70-1,02 |
| Thermostat opens °C | 80-84 |
| Drive belt tension - alternator/PAS/AC mm | 295-392 |
Fuel system
| Fuel pump delivery pressure bar | 2,5-4,3 |
|---|---|
| Injector Ohm | 12,0-16,0 |
| Injector opening duration (hot) ms/rpm | 2,5-4,3 |
| Lambda sensor (Oxygen) heater Ohm | 11,0-16,0 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Hiace PowerVan 2.7 (1998–2007) are tightened in 4 stages: 20 Nm, then 39 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Renew bolts | No |
| Tighten | 20 Nm |
| Tighten | 39 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 39 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 45 Nm |
| Big end bearings Stage 2 | 90° |
| Oil pump to cylinder block | 20 Nm |
| Sump bolts | 12 Nm |
| Sump drain bolt | 37 Nm |
| Flywheel/driveplate | 26 Nm+90°/74 Nm |
| Crankshaft pulley/damper centre bolt | 260 Nm |
| Camshaft sprocket/gear | 74 Nm |
| Camshaft carrier/cap | 15 Nm |
| Camshaft/rocker cover | 5 Nm |
| Inlet manifold to cylinder head | 29 Nm |
| Exhaust manifold to cylinder head | 49 Nm |
| Exhaust downpipe to manifold | 48 Nm |
| Spark plugs | 20 Nm |
| Fuel rail | 29 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Camshaft position (CMP) sensor | 5 Nm |
| Engine coolant temperature (ECT) sensor | 8 Nm |
| Lambda sensor (Oxygen) | 44 Nm |
| Knock sensor (KS) | 37 Nm |
| Chassis tightening torques | |
| Rear hub | 290 Nm |
| Steering track rod end | 91 Nm |
| Brake disc to hub Front | 71 Nm |
| Brake caliper to carrier Front | 34 Nm |
| Brake caliper/carrier to hub Front | 147 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
Frequently asked questions
What is the firing order of the Toyota Hiace PowerVan 2.7?
The firing order for the Toyota Hiace PowerVan 2.7 (1998–2007) is 1-3-4-2.
What spark plugs does the Toyota Hiace PowerVan 2.7 use?
The Toyota Hiace PowerVan 2.7 (1998–2007) uses Denso SK16R11 spark plugs with a 0,8 mm electrode gap.
How much oil does the Toyota Hiace PowerVan 2.7 take?
See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Hiace PowerVan 2.7?
Valve clearances for the Toyota Hiace PowerVan 2.7 (1998–2007) are 0,15-0,25 mm inlet and 0,25-0,35 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Hiace PowerVan 2.7?
The cylinder head bolts on the Toyota Hiace PowerVan 2.7 (1998–2007) are tightened in 4 stages: 20 Nm, then 39 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Hiace PowerVan 2.7?
Brake discs on the Toyota Hiace PowerVan 2.7 (1998–2007) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 272 mm.