Toyota1995–2007Technical specifications

Hiace PowerVan 2.4: Technical specifications

Workshop data for the 2.4-litre petrol (engine code 2RZ-E). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (2RZ-E) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Toyota
Model: Hiace PowerVan
Years: 1995–2007
Fuel: Petrol
Engine code: 2RZ-E

Performance & efficiency

Power: 85 kW (116 hp)
Engine size: 2,438 cc
Cylinders: 4 · OHC
Compression ratio: 8.8:1
Fuel system: Toyota

Fluids & capacities

Engine oil (with the filter): 5.5 litres

All 131 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/OHC
Capacity (Fiscal) cc	2438
Compression ratio :1	8,8
Suitable for unleaded petrol	Yes
Minimum octane rating RON	91
Ignition system Make	Toyota
Ignition system Type	IIA
Ignition system Description	Trans-i
Trigger location	Distributor
Fuel system Make	Toyota
Fuel system Type	TCCS
Fuel system Description	MFI-i
Air metering Type	MAP
Combined ignition and fuel ECM	Yes
Diagnostic socket	Yes

Ignition system

Ignition coil Make	Denso
Ignition coil supply voltage + with ballast V	12,0
Primary resistance Ohm	1,11-2,05
Secondary resistance Ohm	9000-18400
Contact breaker gap/trigger air gap mm	0,2-0,4

Firing order

The firing order for the Toyota Hiace PowerVan 2.4 (1995–2007) is 1-3-4-2.

Firing order	1-3-4-2

Valve clearances

Valve clearances for the Toyota Hiace PowerVan 2.4 (1995–2007) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.

Valve clearance - INLET mm	0,20-0,30 cold
Valve clearance - EXHAUST mm	0,25-0,35 cold

Engine oil & fluids

Engine oil

The Toyota Hiace PowerVan 2.4 (1995–2007) takes 5.5 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.0 litres. The specified oil is SAE 75W-90.

Transfer box

See the reference table for the complete transfer box entries and their conditions.

Coolant

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range	-29°C➞10°C
Engine oil grade SAE	5W-30
Engine oil classification API/ACEA	SJ/A1, A3
Ambient temperature range	-18°C➞38°C
Engine oil grade SAE	10W-30
Engine oil classification API/ACEA	SJ/A1, A3
Ambient temperature range	-12°C➞38°C
Engine oil grade SAE	15W-40
Engine oil classification API/ACEA	SJ/A2
Ambient temperature range	-7°C➞38°C
Engine oil grade SAE	20W-50
Engine oil classification API/ACEA	SJ/A2
Engine with filter(s) litres	5.5
Other lubricants and capacities
Manual transmission oil grade SAE	75W-90
Manual transmission litres	2.0
Automatic transmission fluid Type	Dexron II
Automatic transmission (drain & refill) litres	2.4
Differential oil grade - rear SAE	90W
Differential oil grade - rear
Differential oil classification - rear	GL-5
Differential rear litres	1.3
Transfer box oil grade SAE	75W-90
Transfer box litres	1.3
Cooling system - total capacity litres	11.0
Brake fluid Type	DOT 3
Power steering fluid Type	Dexron II/III
Power steering fluid litres	0.8

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Hiace PowerVan 2.4 (1995–2007) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 272 mm.

Minimum disc thickness for replacement - ventilated Front	26 mm
Maximum drum diameter for replacement Rear	272 mm

Brake disc and drum dimensions

Disc runout Front	0,09 mm
Minimum pad thickness Front	1 mm
Minimum shoe thickness Rear	1 mm
Parking brake travel No. of notches	4-7

Service & electrical

Ignition timing

Basic ignition timing for the Toyota Hiace PowerVan 2.4 (1995–2007) is 5° BTDC at 800 rpm.

Ignition timing
Ignition timing - basic BTDC °Engine/rpm	5/800

Spark plugs

The Toyota Hiace PowerVan 2.4 (1995–2007) uses Denso P16R spark plugs with a 1,1 mm electrode gap.

Spark plugs Original equipment	Denso
Spark plug Type	P16R
Electrode gap mm	1,1
Spark plugs Make	Autolite
Spark plug Type	AP64
Electrode gap mm	1,1
Spark plugs Make	Bosch
Spark plug Type	WR7DP1X
Electrode gap mm	1,1
Spark plugs Make	Champion
Spark plug Type	RN10YC4
Electrode gap mm	1,1
Spark plugs Make	NGK
Spark plug Type	BPR5EP-11
Electrode gap mm	1,1

Tuning and emissions

Ignition timing
Tuning conditions	—
View more information	—
Ignition advance checks °Engine/rpm	ECM Controlled
Idle speed rpm	800±50 Not adjustable
Oil temperature °C	80
CO level at idle speed - tailpipe Vol. % CO	0,5 Max Not adjustable
HC level at idle speed ppm	100
CO2 level at idle speed Vol. % CO2	14,5-16
O2 level at idle speed Vol. % O2	0,1-0,5
Increased idle speed for CO test rpm	2300-2700
CO content at increased idle speed Vol. %	0,3
Lambda at increased idle λ	0,98-1,02

Starting and charging

Battery V/RC(Ah)	12
Alternator output A/V/rpm	60/12/2000

Service checks and adjustments

Compression pressure bar	8,8-12,3
Oil pressure bar/rpm	2,4-4,9/3000
Radiator cap bar	0,75-1,05
Thermostat opens °C	80-84

Fuel system

System pressure bar	2,7-3,1
Regulated pressure with vacuum bar	2,1-2,6
Engine coolant temperature (ECT) sensor Ohm/°C	200-400/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm	370-650
Injector Ohm	13,4-14,2
Injector opening duration (hot) ms/rpm	3-4
Lambda sensor (Oxygen) heater Ohm	11,0-16,0

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Toyota Hiace PowerVan 2.4 (1995–2007) are tightened in 4 stages: 20 Nm, then 40 Nm, then 90°, then a final 90°.

Cylinder head
Renew bolts	No
Tighten	20 Nm
Tighten	40 Nm
Tighten	90°
Tighten	90°

Other engine tightening torques
Cylinder head instructions	—
Main bearings Renew bolts/nuts	No
Main bearings Stage 1	39 Nm
Main bearings Stage 2	90°
Big end bearings Renew bolts/nuts	No
Big end bearings Stage 1	45 Nm
Big end bearings Stage 2	90°
Oil pump to cylinder block	10 Nm
Sump bolts	13 Nm
Sump drain bolt	36 Nm
Flywheel/driveplate	88 Nm/74 Nm
Clutch pressure plate	19 Nm
Crankshaft pulley/damper centre bolt	260 Nm
Camshaft sprocket/gear	73 Nm
Camshaft carrier/cap	15 Nm
Inlet manifold to cylinder head	29 Nm
Exhaust manifold to cylinder head	49 Nm
Spark plugs	19 Nm
Lambda sensor (Oxygen)	20 Nm
Knock sensor (KS)	44 Nm
Chassis tightening torques
Rear hub	290 Nm
Steering track rod end	91 Nm
Brake disc to hub Front	71 Nm
Brake caliper to carrier Front	34 Nm
Brake caliper/carrier to hub Front	147 Nm
ABS sensor Front	8 Nm
ABS sensor Rear	8 Nm
Road wheels	103 Nm

Air conditioning

No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	Yes
Compressor variable displacement solenoid	No
Air conditioning refrigerant Type	R134a

Frequently asked questions

What is the firing order of the Toyota Hiace PowerVan 2.4?

The firing order for the Toyota Hiace PowerVan 2.4 (1995–2007) is 1-3-4-2.

What spark plugs does the Toyota Hiace PowerVan 2.4 use?

The Toyota Hiace PowerVan 2.4 (1995–2007) uses Denso P16R spark plugs with a 1,1 mm electrode gap.

How much oil does the Toyota Hiace PowerVan 2.4 take?

The Toyota Hiace PowerVan 2.4 (1995–2007) takes 5.5 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Hiace PowerVan 2.4?

Valve clearances for the Toyota Hiace PowerVan 2.4 (1995–2007) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.

What is the cylinder head torque for the Toyota Hiace PowerVan 2.4?

The cylinder head bolts on the Toyota Hiace PowerVan 2.4 (1995–2007) are tightened in 4 stages: 20 Nm, then 40 Nm, then 90°, then a final 90°.

What is the ignition timing for the Toyota Hiace PowerVan 2.4?

Basic ignition timing for the Toyota Hiace PowerVan 2.4 (1995–2007) is 5° BTDC at 800 rpm.