Toyota1998–2007

Hiace PowerVan 2.7: Common faults & known problems

Common faults & known problems

2 known faults documented in workshop bulletins. Of these, one concerns the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

1 documented fault — symptoms, causes and workshop fixes.

Alternator warning lamp flickers when accelerating/decelerating

Overview

Affects
All models, 2005→.
Remedy
Fit new part

Cause

Engine control module (ECM) internal damage.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Fit new engine control module (ECM).

Data: Motorwise Workshop. Bulletin 2.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Brakes squeal

Overview

Affects
All models.

Cause

Replacement brake pads fitted without anti-squeal shims.

Repair

  1. Ensure brake pad anti-squeal shims are fitted.
  2. Replacement shims available separately.

Data: Motorwise Workshop. Bulletin 1.

Glossary

Technical terms used in this guide.

ECM
Engine control module — the electronic unit that manages the engine
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)

Frequently asked questions

What are the common faults with the Toyota Hiace PowerVan 2.7?

This guide contains two workshop bulletins for the Toyota Hiace PowerVan 2.7. Of these, one concerns the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Hiace PowerVan 2.7 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Hiace PowerVan 2.7 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →