Toyota1988–1992Technical specifications

Carina II 2.0: Technical specifications

Workshop data for the 2-litre diesel (engine code 2C). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (2C) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Carina II
Years
1988–1992
Fuel
Diesel
Engine code
2C

Performance & efficiency

Power
53 kW (72 hp)
Engine size
1,974 cc
Cylinders
4 · OHC
Compression ratio
22.5:1

Fluids & capacities

Engine oil (with the filter)
5.3 litres
All 100 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/OHC
Capacity cc1974
Compression ratio :122,5

Injection system

Fuel/injection pump assembly MakeDenso
Fuel/injection pump assembly TypeVE
Pump typeRotary
Injector nozzle MakeDenso
Nozzle and holder assembly Part No.DN0PD4
Nozzle opening pressure - new/used bar135-155
Leak rate (dribble) bar/secs122-132/10

Injection sequence

The injection sequence for the Toyota Carina II 2.0 (1988–1992) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances for the Toyota Carina II 2.0 (1988–1992) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.

Valve clearance - INLET mm0,20-0,30 cold
Valve clearance - EXHAUST mm0,25-0,35 cold

Engine oil & fluids

Engine oil

The Toyota Carina II 2.0 (1988–1992) takes 5.3 litres of engine oil with the filter.

A listed engine oil option is SAE 10W-30 for cold climates, with API/ACEA classification CF/B2.

A listed engine oil option is SAE 15W-40 for moderate climates, with API/ACEA classification CF/B2.

A listed engine oil option is SAE 20W-50 for hot climates, with API/ACEA classification CF/B2.

Manual gearbox

The manual gearbox has a listed capacity of 2.3 litres. The specified oil is SAE 75W-90.

Coolant

The listed total cooling-system capacity is 8.1 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range Cold climate
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA CF/B2
Ambient temperature range Moderate climate
Engine oil grade SAE 15W-40
Engine oil classification API/ACEA CF/B2
Ambient temperature range Hot climate
Engine oil grade SAE 20W-50
Engine oil classification API/ACEA CF/B2
Engine with filter(s) litres 5.3
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission litres 2.3
Cooling system - total capacity litres 8.1
Brake fluid Type DOT 3
Power steering fluid Type Dexron II
Power steering fluid litres 0.8

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Carina II 2.0 (1988–1992) are replaced at a minimum thickness of 20 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 201 mm.

Minimum disc thickness for replacement - ventilated Front20 mm
Maximum drum diameter for replacement Rear201 mm

Brake disc and drum dimensions

Disc runout Front0,07 mm
Disc runout Rear0,15 mm
Minimum pad thickness Front1 mm
Minimum pad thickness Rear1 mm
Minimum shoe thickness Rear1 mm
Parking brake travel No. of notches5-7

Service & electrical

Battery

The Toyota Carina II 2.0 (1988–1992) uses a 12 V, 60 Ah battery (reserve capacity 90 minutes).

Battery V/RC(Ah)12/90 (60)

Glow plugs

Glow plugs for the Toyota Carina II 2.0 (1988–1992): Beru 886 MJ, Bosch 0 250 202 052, Champion CH95 and Lucas/CAV HDS233.

Glow plug nominal rating V/A7/8,5
Glow plug activation time secs20 Max
Glow plug - part no. Beru886 MJ
Glow plug - part no. Bosch0 250 202 052
Glow plug - part no. ChampionCH95
Glow plug - part no. Lucas/CAVHDS233

Tuning and emissions

Plunger travel (pump) mm ABDC0,77-0,83
Crankshaft position (n = ATDC) °BTDC—
Adjusting method Engine/PumpPointer/Dial gauge
Dynamic timing v = BTDC, n = ATDCv
- Time Trac Stanadyne, Snap-on °/rpm9,5/780
Idle speed rpm750-850
Rated no load speed rpm5300-5400
Oil temperature °C80
Idle speed - for smoke test rpm750-850
Governed speed range - for smoke test rpm5300-5400
Maximum time at governed speed secs1,0
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm3
Smoke opacity - EU limit m-1 (%)2,50 (66)

Starting and charging

Maximum cranking amps A162-198
Alternator output A/V/rpm30/14/2000
Regulated voltage V13,8-14,8

Service checks and adjustments

Compression pressure bar25,0-30,0
Oil pressure bar/rpm2,5-5,0/3000
Radiator cap bar0,75-1,05
Thermostat opens °C80-84
Drive belt size - alternator mm9,5x825
Drive belt size - PAS/AC mmPV 1125
Drive belt tension - alternator/PAS/AC mm12-14/15-18

Tightening torques

Cylinder head instructions—
View more information—
Cylinder head
Renew boltsNo
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 1—
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 135 Nm
Big end bearings Stage 264 Nm
Sump bolts5 Nm
Sump drain bolt34 Nm
Flywheel/driveplate88 Nm/74 Nm
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt98 Nm
Camshaft sprocket/gear88 Nm
Camshaft carrier/cap18 Nm
Camshaft/rocker cover7 Nm
Injector/clamp64 Nm
Injector pipe unions30 Nm
Fuel/injection pump sprocket/gear64 Nm
Fuel/injection pump mounting19 Nm
Glow plugs13 Nm
Chassis tightening torques
Front hub185 Nm
Rear hub123 Nm
Steering track rod end49 Nm
Brake caliper to carrier Front25 Nm
Brake caliper/carrier to hub Front94 Nm
Brake caliper to carrier Rear20 Nm
Brake caliper/carrier to hub Rear47 Nm
Back plate to hub Rear80 Nm
ABS sensor Front12 Nm
ABS sensor Rear12 Nm
Road wheels90-120 Nm

Air conditioning

Air conditioning refrigerant TypeR12
Air conditioning refrigerant quantity grams700±50
Air conditioning oil TypeDens Oil 6

Frequently asked questions

What is the injection sequence of the Toyota Carina II 2.0?

The injection sequence for the Toyota Carina II 2.0 (1988–1992) is 1-3-4-2.

What glow plugs does the Toyota Carina II 2.0 use?

Glow plugs for the Toyota Carina II 2.0 (1988–1992): Beru 886 MJ, Bosch 0 250 202 052, Champion CH95 and Lucas/CAV HDS233.

How much oil does the Toyota Carina II 2.0 take?

The Toyota Carina II 2.0 (1988–1992) takes 5.3 litres of engine oil with the filter. A listed engine oil option is SAE 10W-30 for cold climates, with API/ACEA classification CF/B2. A listed engine oil option is SAE 15W-40 for moderate climates, with API/ACEA classification CF/B2. A listed engine oil option is SAE 20W-50 for hot climates, with API/ACEA classification CF/B2.

What are the valve clearances for the Toyota Carina II 2.0?

Valve clearances for the Toyota Carina II 2.0 (1988–1992) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.

What is the minimum brake disc thickness for the Toyota Carina II 2.0?

Brake discs on the Toyota Carina II 2.0 (1988–1992) are replaced at a minimum thickness of 20 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 201 mm.

What battery does the Toyota Carina II 2.0 use?

The Toyota Carina II 2.0 (1988–1992) uses a 12 V, 60 Ah battery (reserve capacity 90 minutes).

More on the Carina II