Toyota2003–2006Technical specifications

Avensis 2.0 D-4D: Technical specifications

Workshop data for the 2-litre diesel (engine code 1CD-FTV). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (1CD-FTV) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Toyota
Model: Avensis
Years: 2003–2006
Fuel: Diesel
Engine code: 1CD-FTV

Performance & efficiency

Power: 85 kW (116 hp)
Engine size: 1,995 cc
Cylinders: 4 · DOHC
Compression ratio: 17.8:1

Fluids & capacities

Engine oil (with the filter): 5.9 litres

All 110 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/DOHC
Capacity cc	1995
Compression ratio :1	17,8

Injection system

Air metering Type	Mass
Pump type	Common rail
Injector nozzle Make	Denso
Engine coolant temperature (ECT) sensor Ohm/°C	310-326/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm	1630-2740
Injector Ohm	0,8-1,0
Intake air temperature (IAT) sensor Ohm/°C	2210-2650/20

Injection sequence

The injection sequence for the Toyota Avensis 2.0 D-4D (2003–2006) is 1-3-4-2.

Injection sequence	1-3-4-2

Valve clearances

Valve clearances for the Toyota Avensis 2.0 D-4D (2003–2006) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.

Valve clearance - INLET mm	0,20-0,30 cold
Valve clearance - EXHAUST mm	0,35-0,45 cold

Engine oil & fluids

Engine oil

The Toyota Avensis 2.0 D-4D (2003–2006) takes 5.9 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.5 litres. The specified oil is SAE 75W-90, with classification GL-4/5.

Coolant

The listed total cooling-system capacity is 7.4 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Preferred engine oil
Ambient temperature range	All temperatures
Engine oil grade SAE	5W-30
Engine oil classification API/ACEA	CF/B1, B3
Engine oil options
Ambient temperature range	-18°C➞38°C
Engine oil grade SAE	10W-30
Engine oil classification API/ACEA	CF/B1, B3
Ambient temperature range	-12°C➞38°C
Engine oil grade SAE	15W-40
Engine oil classification API/ACEA	CF/B2, B3
Ambient temperature range	-7°C➞38°C
Engine oil grade SAE	20W-50
Engine oil classification API/ACEA	CF/B2, B3
Engine with filter(s) litres	5.9
Other lubricants and capacities
Manual transmission oil grade SAE	75W-90
Manual transmission oil classification	GL-4/5
Manual transmission litres	2.5
Cooling system - total capacity litres	7.4
Brake fluid Type	DOT 4
Power steering fluid Type	Dexron III

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Avensis 2.0 D-4D (2003–2006) are replaced at a minimum thickness of 24 mm (ventilated) front and 9 mm rear.

Minimum disc thickness for replacement - ventilated Front	24 mm
Minimum disc thickness for replacement Rear	9 mm

Brake disc and drum dimensions

Disc runout Front	0,05 mm
Disc runout Rear	0,15 mm
Minimum pad thickness Front	2 mm
Minimum pad thickness Rear	2 mm
Parking brake travel No. of notches	6-9

Service & electrical

Battery

The Toyota Avensis 2.0 D-4D (2003–2006) uses a 12 V, 60 Ah battery.

Battery V/RC(Ah)	12 (60)

Glow plugs

Glow plugs for the Toyota Avensis 2.0 D-4D (2003–2006): Bosch 0 250 202 125, Champion CH167 and NGK Y531J. Rated 11 V.

Glow plug nominal rating V/A	11
Glow plug - part no. Bosch	0 250 202 125
Glow plug - part no. Champion	CH167
Glow plug - part no. NGK	Y531J

Tuning and emissions

Idle speed rpm	750-850
Rated no load speed rpm	5100-5250
Oil temperature °C	80
Idle speed - for smoke test rpm	675-825
Governed speed range - for smoke test rpm	5100-5250
Maximum time at governed speed secs	1,0
Test mode A/B	B
Probe type 1/2	1
Conditioning Accelerations/rpm	3
Smoke opacity - EU limit m-1 (%)	3,00 (73)
Smoke opacity - homologation value m-1 (%)	2,50 (66)

Starting and charging

Alternator output A/V/rpm	10/12,7/2000

Service checks and adjustments

Compression pressure bar	26,3
Oil pressure bar/rpm	2,5-5,9/4500
Thermostat opens °C	82°
Drive belt tension - alternator/PAS/AC mm	10,5-12,5/14-17

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Toyota Avensis 2.0 D-4D (2003–2006) are tightened in 4 stages: 45 Nm, then 90°, then 90°, then a final 90°.

Cylinder head
Tighten	45 Nm
Tighten	90°
Tighten	90°
Tighten	90°

Cylinder head
Cylinder head instructions	—
View more information	—
Other engine tightening torques
Main bearings Renew bolts/nuts	No
Main bearings Stage 1	60 Nm
Main bearings Stage 2	115 Nm
Big end bearings Renew bolts/nuts	—
View more information	—
Big end bearings Stage 1	30 Nm
Big end bearings Stage 2	90°
Oil pump to cylinder block	31 Nm
Sump bolts	12 Nm
Sump drain bolt	34 Nm
Flywheel/driveplate	88 Nm
Clutch pressure plate	19 Nm
Crankshaft pulley/damper centre bolt	180 Nm
Camshaft sprocket/gear	88 Nm
Camshaft carrier/cap	20 Nm
Camshaft/rocker cover	13 Nm
Inlet manifold to cylinder head	21 Nm
Exhaust manifold to cylinder head	47 Nm
Water pump	31 Nm
Injector/clamp	27 Nm
Injector pipe unions	31 Nm
Fuel/injection pump sprocket/gear	64 Nm
Glow plugs	12 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor	8 Nm
Camshaft position (CMP) sensor	8 Nm
Engine coolant temperature (ECT) sensor	20 Nm
Engine oil pressure switch	15 Nm
Engine upper cover	8 Nm
Chassis tightening torques
Front hub	216 Nm
Steering wheel	50 Nm
Steering rack/box mounting	49 Nm
Steering track rod end	49 Nm
Brake caliper to carrier Front	30 Nm
Brake caliper/carrier to hub Front	102 Nm
Brake caliper to carrier Rear	30 Nm
Brake caliper/carrier to hub Rear	47 Nm
ABS sensor Front	8 Nm
ABS sensor Rear	8 Nm
Road wheels	103 Nm

Air conditioning

No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	No
Compressor variable displacement solenoid	Yes
Air conditioning refrigerant Type	R134a
Air conditioning refrigerant quantity grams	440±30
Air conditioning oil group	PAG
Air conditioning oil Type	Dens Oil 8
Air conditioning oil quantity cm³	—
Air conditioning oil viscosity ISO	46

Frequently asked questions

What is the injection sequence of the Toyota Avensis 2.0 D-4D?

The injection sequence for the Toyota Avensis 2.0 D-4D (2003–2006) is 1-3-4-2.

What glow plugs does the Toyota Avensis 2.0 D-4D use?

Glow plugs for the Toyota Avensis 2.0 D-4D (2003–2006): Bosch 0 250 202 125, Champion CH167 and NGK Y531J. Rated 11 V.

How much oil does the Toyota Avensis 2.0 D-4D take?

The Toyota Avensis 2.0 D-4D (2003–2006) takes 5.9 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Avensis 2.0 D-4D?

Valve clearances for the Toyota Avensis 2.0 D-4D (2003–2006) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.

What is the cylinder head torque for the Toyota Avensis 2.0 D-4D?

The cylinder head bolts on the Toyota Avensis 2.0 D-4D (2003–2006) are tightened in 4 stages: 45 Nm, then 90°, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Toyota Avensis 2.0 D-4D?

Brake discs on the Toyota Avensis 2.0 D-4D (2003–2006) are replaced at a minimum thickness of 24 mm (ventilated) front and 9 mm rear.