Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 1598 |
| Compression ratio :1 | 16,5 |
Injection system
| Air metering Type | Mass |
|---|---|
| Fuel/injection pump assembly Make | Bosch |
| Fuel/injection pump assembly Type | CP4 |
| Pump type | Common rail |
| Fuel feed/lift pump delivery pressure bar | 4,5-7,0 |
| Engine coolant temperature (ECT) sensor Ohm/°C | 280-286/80 |
| Intake air temperature (IAT) sensor Ohm/°C | 2673-2955/20 |
Injection sequence
The injection sequence for the Toyota Avensis 1.6 D-4D (2015–2018) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Avensis 1.6 D-4D (2015–2018) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Avensis 1.6 D-4D (2015–2018) takes 5.2 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.1 litres. The specified oil is SAE 75W, with classification GL-4.
Coolant
The listed total cooling-system capacity is 7.0 litres.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification OEM | Toyota premium fuel economy |
| Engine oil classification API/ACEA | SN/C3 |
| Engine with filter(s) litres | 5.2 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.1 |
| Coolant Type | Toyota premium long life |
| Cooling system - total capacity litres | 7.0 |
| Brake fluid Type | DOT 3/4 |
| Clutch fluid Type | DOT 3/4 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Avensis 1.6 D-4D (2015–2018) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 9 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,05 mm |
|---|---|
| Disc runout Rear | 0,15 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
Service & electrical
Battery
The Toyota Avensis 1.6 D-4D (2015–2018) uses a 12 V, 64 Ah battery.
| Battery V/RC(Ah) | 12 (64) |
|---|
Tuning and emissions
| Idle speed rpm | 830 |
|---|---|
| Rated no load speed rpm | 3800 |
Service checks and adjustments
| Compression pressure bar | 16,0 Min |
|---|---|
| Oil pressure bar/rpm | 1,8 Min/830 |
| Radiator cap bar | 1,01-1,43 |
| Thermostat opens °C | 100 |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| Renew bolts | Yes |
| Other engine tightening torques | |
| Sump drain bolt | 25 Nm |
| Flywheel/driveplate | 120 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper bolts | 40 Nm+120° |
| Camshaft sprocket/gear | — |
| Camshaft carrier/cap | — |
| View more information | — |
| Injector/clamp | 10 Nm |
| Injector pipe unions | 24 Nm |
| Fuel/injection pump sprocket/gear | 65 Nm |
| Fuel/injection pump mounting | 19 Nm |
| Glow plugs | 18 Nm |
| Oil filter | 25 Nm |
| Chassis tightening torques | |
| Front hub | 292 Nm |
| Front hub - wheel bearing housing bolts | 96 Nm |
| Rear hub - wheel bearing housing bolts | 90 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 30 Nm |
| Brake caliper/carrier to hub Front | 107 Nm |
| Brake caliper to carrier Rear | 30 Nm |
| Brake caliper/carrier to hub Rear | 101 Nm |
| ABS sensor Front | 9 Nm |
| ABS sensor Rear | 9 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | No |
| Compressor variable displacement solenoid | Yes |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 440±30 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil quantity cm³ | — |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Avensis 1.6 D-4D?
The injection sequence for the Toyota Avensis 1.6 D-4D (2015–2018) is 1-3-4-2.
How much oil does the Toyota Avensis 1.6 D-4D take?
The Toyota Avensis 1.6 D-4D (2015–2018) takes 5.2 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Avensis 1.6 D-4D?
Valve clearances on the Toyota Avensis 1.6 D-4D (2015–2018) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Toyota Avensis 1.6 D-4D?
Brake discs on the Toyota Avensis 1.6 D-4D (2015–2018) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.
What battery does the Toyota Avensis 1.6 D-4D use?
The Toyota Avensis 1.6 D-4D (2015–2018) uses a 12 V, 64 Ah battery.