Toyota1998–2000Technical specifications

Avensis 1.6: Technical specifications

Workshop data for the 1.6-litre petrol (engine code 4A-FE). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (4A-FE) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Toyota
Model: Avensis
Years: 1998–2000
Fuel: Petrol
Engine code: 4A-FE

Performance & efficiency

Power: 81 kW (110 hp)
Engine size: 1,587 cc
Cylinders: 4 · DOHC
Fuel system: Toyota

Fluids & capacities

Engine oil (with the filter): 3.0 litres

All 124 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/DOHC
Capacity (Fiscal) cc	1587
Suitable for unleaded petrol	Yes
Minimum octane rating RON	95
Ignition system Make	Toyota
Ignition system Type	T-LCS
Ignition system Description	Map-DIS
Trigger location	Cam/Crankshaft
Fuel system Make	Toyota
Fuel system Type	TCCS
Fuel system Description	MFI-s
Air metering Type	MAP
Combined ignition and fuel ECM	Yes
Diagnostic socket	Yes

Ignition system

Ignition coil supply voltage + with ballast V	12,0
Secondary resistance Ohm	9700-16700

Firing order

The firing order for the Toyota Avensis 1.6 (1998–2000) is 1-3-4-2.

Firing order	1-3-4-2

Valve clearances

Valve clearances for the Toyota Avensis 1.6 (1998–2000) are 0,15-0,25 mm inlet and 0,25-0,35 mm exhaust, measured cold.

Valve clearance - INLET mm	0,15-0,25 cold
Valve clearance - EXHAUST mm	0,25-0,35 cold

Engine oil & fluids

Engine oil

The Toyota Avensis 1.6 (1998–2000) takes 3.0 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 1.9 litres. The specified oil is SAE 75W-90, with classification GL-4/5.

Coolant

The listed total cooling-system capacity is 6.1 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range	-29°C➞10°C
Engine oil grade SAE	5W-30
Engine oil classification API/ACEA	SJ/A1, A3
Ambient temperature range	-18°C➞38°C
Engine oil grade SAE	10W-30
Engine oil classification API/ACEA	SJ/A1, A3
Ambient temperature range	-12°C➞38°C
Engine oil grade SAE	15W-40
Engine oil classification API/ACEA	SJ/A2
Ambient temperature range	-7°C➞38°C
Engine oil grade SAE	20W-50
Engine oil classification API/ACEA	SJ/A2
Engine with filter(s) litres	3.0
Other lubricants and capacities
Manual transmission oil grade SAE	75W-90
Manual transmission oil classification	GL-4/5
Manual transmission litres	1.9
Cooling system - total capacity litres	6.1
Brake fluid Type	DOT 3
Power steering fluid Type	Dexron III
Power steering fluid litres	0.8

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Avensis 1.6 (1998–2000) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.

Minimum disc thickness for replacement - ventilated Front	23 mm
Minimum disc thickness for replacement Rear	9 mm
Maximum drum diameter for replacement Rear	229,6 mm

Brake disc and drum dimensions

Disc runout Front	0,05 mm
Disc runout Rear	0,15 mm
Minimum pad thickness Front	2 mm
Minimum pad thickness Rear	1 mm
Minimum shoe thickness Rear	1 mm
Parking brake travel No. of notches	4-7

Service & electrical

Spark plugs

The Toyota Avensis 1.6 (1998–2000) uses Denso SK20R-13 spark plugs with a 1,3 mm electrode gap.

Spark plugs Original equipment	Denso
Spark plug Type	SK20R-13
Electrode gap mm	1,3
Spark plugs Make	Bosch
Spark plug Type	FR7KCW
Electrode gap mm	0,9
Spark plugs Make	NGK
Spark plug Type	BKR6EP-13
Electrode gap mm	1,3

Tuning and emissions

Ignition timing, idle speed
Tuning conditions	—
View more information	—
Ignition timing	With vacuum
Ignition timing - basic BTDC °Engine/rpm	10/650 Not adjustable
Ignition advance checks °Engine/rpm	ECM Controlled
Idle speed rpm	600-700 Not adjustable
Oil temperature °C	80
CO level at idle speed - tailpipe Vol. % CO	0,5 Max Not adjustable
HC level at idle speed ppm	100
CO2 level at idle speed Vol. % CO2	14,5-16
O2 level at idle speed Vol. % O2	0,1-0,5
Increased idle speed for CO test rpm	2400-2600
CO content at increased idle speed Vol. %	0,3
Lambda at increased idle λ	0,98-1,02

Starting and charging

Battery V/RC(Ah)	12
Alternator output A/V/rpm	70/-/-

Service checks and adjustments

Compression pressure bar	9,8-13,2
Oil pressure bar/rpm	2,5-4,9/3000
Radiator cap bar	0,74-1,03
Thermostat opens °C	80-84
Drive belt tension - alternator/PAS/AC mm	11,5-13,5/6-8
Drive belt tension - AC mm	8,5-9,5

Fuel system

Regulated pressure with vacuum bar	3,0-3,4
Engine coolant temperature (ECT) sensor Ohm/°C	200-400/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm	1630-2740
Injector Ohm	14,1-14,9
Injector opening duration (hot) ms/rpm	2,2-3,6
Lambda sensor (Oxygen) heater Ohm	1,5-2,1

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Toyota Avensis 1.6 (1998–2000) are tightened in 3 stages: 29 Nm, then 90°, then a final 90°.

Cylinder head
Renew bolts	No
Tighten	29 Nm
Tighten	90°
Tighten	90°

Other engine tightening torques
Cylinder head instructions	—
Main bearings Renew bolts/nuts	No
Main bearings Stage 1	30 Nm
Main bearings Stage 2	60 Nm
Big end bearings Renew bolts/nuts	No
Big end bearings Stage 1	29 Nm
Big end bearings Stage 2	90°
Oil pump to cylinder block	30 Nm
Sump bolts	5 Nm
Sump drain bolt	34 Nm
Flywheel/driveplate	78 Nm
Clutch pressure plate	19 Nm
Crankshaft pulley/damper centre bolt	118 Nm
Camshaft sprocket/gear	59 Nm
Camshaft carrier/cap	13 Nm
Camshaft/rocker cover	6 Nm
Inlet manifold to cylinder head	19 Nm
Exhaust manifold to cylinder head	34 Nm
Spark plugs	23 Nm
Knock sensor (KS)	44 Nm
Chassis tightening torques
Front hub	216 Nm
Steering track rod end	49 Nm
Brake caliper/carrier to hub Front	94 Nm
Brake caliper to carrier Rear	30 Nm
Brake caliper/carrier to hub Rear	47 Nm
Back plate to hub Rear	80 Nm
ABS sensor Front	8 Nm
ABS sensor Rear	8 Nm
Road wheels	103 Nm

Air conditioning

Oil type
No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	Yes
Compressor variable displacement solenoid	No
Air conditioning refrigerant Type	R134a
Air conditioning refrigerant quantity grams	450±50
Air conditioning oil group	PAG
Air conditioning oil Type	Dens Oil 8
Air conditioning oil quantity cm³	—
Air conditioning oil viscosity ISO	46

Frequently asked questions

What is the firing order of the Toyota Avensis 1.6?

The firing order for the Toyota Avensis 1.6 (1998–2000) is 1-3-4-2.

What spark plugs does the Toyota Avensis 1.6 use?

The Toyota Avensis 1.6 (1998–2000) uses Denso SK20R-13 spark plugs with a 1,3 mm electrode gap.

How much oil does the Toyota Avensis 1.6 take?

The Toyota Avensis 1.6 (1998–2000) takes 3.0 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Avensis 1.6?

Valve clearances for the Toyota Avensis 1.6 (1998–2000) are 0,15-0,25 mm inlet and 0,25-0,35 mm exhaust, measured cold.

What is the cylinder head torque for the Toyota Avensis 1.6?

The cylinder head bolts on the Toyota Avensis 1.6 (1998–2000) are tightened in 3 stages: 29 Nm, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Toyota Avensis 1.6?

Brake discs on the Toyota Avensis 1.6 (1998–2000) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.