Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2231 |
| Compression ratio :1 | 15,7 |
Injection system
| Air metering Type | Mass |
|---|---|
| Pump type | Common rail |
| Engine coolant temperature (ECT) sensor Ohm/°C | 2320-2590/20 |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm | 1060-1645 |
| Intake air temperature (IAT) sensor Ohm/°C | 2210-2650/20 |
Injection sequence
The injection sequence for the Toyota Avensis 2.2 D-CAT (2009–2015) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Avensis 2.2 D-CAT (2009–2015) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The Toyota Avensis 2.2 D-CAT (2009–2015) takes 5.9 litres of engine oil with the filter.
A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C2.
A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C2.
Manual gearbox
The manual gearbox has a listed capacity of 2.3 litres. The specified oil is SAE 75W, with classification GL-4.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 0W-30 |
| Engine oil classification API/ACEA | /C2 |
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | /C2 |
| Engine with filter(s) litres | 5.9 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.3 |
| Automatic transmission fluid Type | Toyota ATF WS |
| Automatic transmission (drain & refill) litres | 2.8 |
| View more information | — |
| If 'D' shift indicator flashes, switch ignition OFF. Allow ATF to cool, then repeat above procedure. | |
| Automatic transmission (dry fill) litres | 5.3 |
| View more information | — |
| Coolant Type | Super long life |
| Coolant Colour | Pink |
| Cooling system - total capacity litres | 7.4 |
| Brake fluid Type | DOT 3/4 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Avensis 2.2 D-CAT (2009–2015) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 9 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,05 mm |
|---|---|
| Disc runout Rear | 0,15 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
Service & electrical
Tuning and emissions
| Idle speed rpm | 770±50 |
|---|---|
| Rated no load speed rpm | 5100-5250 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 700-900 |
| Governed speed range - for smoke test rpm | 5100-5250 |
| Maximum time at governed speed secs | 1,8 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - homologation value m-1 (%) | 1,50 (47) |
Starting and charging
| Battery V/RC(Ah) | 12 |
|---|
Service checks and adjustments
| Compression pressure bar | 22,0-25,0 |
|---|---|
| Oil pressure bar/rpm | 2,5/4500 |
| Radiator cap bar | 0,93-1,23 |
| Thermostat opens °C | 80-84 |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| View more information | — |
| Cylinder head | |
| Renew bolts | Yes |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| View more information | — |
| Main bearings Stage 1 | 60 Nm+90° |
| Main bearings Stage 2 | — |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings Stage 1 | 40 Nm |
| Big end bearings Stage 2 | 90° |
| Sump bolts | 11 Nm |
| Sump drain bolt | 38 Nm |
| Flywheel/driveplate | — |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 300 Nm |
| Camshaft sprocket/gear | 20 Nm |
| Camshaft carrier/cap | — |
| View more information | — |
| Camshaft/rocker cover | 11 Nm |
| Inlet manifold to cylinder head | 20 Nm |
| Exhaust manifold to cylinder head | 47 Nm |
| Exhaust downpipe to manifold | 43 Nm |
| Water pump | 23 Nm |
| Injector/clamp | 25 Nm |
| Injector pipe unions | 30 Nm |
| Fuel/injection pump mounting | 21 Nm |
| Glow plugs | 12 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 9 Nm |
| Camshaft position (CMP) sensor | 9 Nm |
| Engine coolant temperature (ECT) sensor | 20 Nm |
| Nitrogen oxide (NOx) sensor | 44 Nm |
| Engine oil pressure switch | 15 Nm |
| Oil filter | 40 Nm |
| Chassis tightening torques | |
| Front hub | 292 Nm |
| Front hub - wheel bearing housing bolts | 96 Nm |
| Rear hub - wheel bearing housing bolts | 90 Nm |
| Steering wheel | 50 Nm |
| Steering rack/box mounting | 138 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 30 Nm |
| Brake caliper/carrier to hub Front | 107 Nm |
| Brake caliper to carrier Rear | 30 Nm |
| Brake caliper/carrier to hub Rear | 57 Nm M12=101 Nm |
| ABS sensor Front | 9 Nm |
| ABS sensor Rear | 9 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | No |
| Compressor variable displacement solenoid | Yes |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 440±30 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil quantity cm³ | — |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Avensis 2.2 D-CAT?
The injection sequence for the Toyota Avensis 2.2 D-CAT (2009–2015) is 1-3-4-2.
How much oil does the Toyota Avensis 2.2 D-CAT take?
The Toyota Avensis 2.2 D-CAT (2009–2015) takes 5.9 litres of engine oil with the filter. A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C2. A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C2.
What are the valve clearances for the Toyota Avensis 2.2 D-CAT?
Valve clearances on the Toyota Avensis 2.2 D-CAT (2009–2015) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the minimum brake disc thickness for the Toyota Avensis 2.2 D-CAT?
Brake discs on the Toyota Avensis 2.2 D-CAT (2009–2015) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.