Toyota2005–2009Technical specifications

Avensis 2.2 D-4D: Technical specifications

Workshop data for the 2.2-litre diesel (engine code 2AD-FTV). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (2AD-FTV) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Avensis
Years
2005–2009
Fuel
Diesel
Engine code
2AD-FTV

Performance & efficiency

Power
109 kW (148 hp)
Engine size
2,231 cc
Cylinders
4 · DOHC
Compression ratio
16.8:1

Fluids & capacities

Engine oil (with the filter)
5.9 litres
All 105 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity cc2231
Compression ratio :116,8

Injection system

Air metering TypeMass
Pump typeCommon rail
Injector nozzle MakeDenso
Engine coolant temperature (ECT) sensor Ohm/°C310-326/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm1630-2740
Injector Ohm1,0
Lambda sensor (Oxygen) heater Ohm1,8-3,4
Intake air temperature (IAT) sensor Ohm/°C2210-2650/20

Injection sequence

The injection sequence for the Toyota Avensis 2.2 D-4D (2005–2009) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances on the Toyota Avensis 2.2 D-4D (2005–2009) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mmHydraulic
Valve clearance - EXHAUST mmHydraulic

Engine oil & fluids

Engine oil

The Toyota Avensis 2.2 D-4D (2005–2009) takes 5.9 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.3 litres. The specified oil is SAE 75W, with classification GL-4.

Coolant

The listed total cooling-system capacity is 8.2 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Preferred engine oil
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA CF/B1, B3
Engine oil options
Ambient temperature range -18°C➞38°C
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA CF/B1, B3
Ambient temperature range -12°C➞38°C
Engine oil grade SAE 15W-40
Engine oil classification API/ACEA CF/B2, B3
Ambient temperature range -7°C➞38°C
Engine oil grade SAE 20W-50
Engine oil classification API/ACEA CF/B2, B3
Engine with filter(s) litres 5.9
Other lubricants and capacities
Manual transmission oil grade SAE 75W
Manual transmission oil classification GL-4
Manual transmission litres 2.3
Cooling system - total capacity litres 8.2
Brake fluid Type DOT 4
Power steering fluid Type Dexron III

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Avensis 2.2 D-4D (2005–2009) are replaced at a minimum thickness of 24 mm (ventilated) front and 9 mm rear.

Minimum disc thickness for replacement - ventilated Front24 mm
Minimum disc thickness for replacement Rear9 mm

Brake disc and drum dimensions

Disc runout Front0,05 mm
Disc runout Rear0,15 mm
Minimum pad thickness Front2 mm
Minimum pad thickness Rear2 mm
Parking brake travel No. of notches6-9

Service & electrical

Battery

The Toyota Avensis 2.2 D-4D (2005–2009) uses a 12 V, 60 Ah battery.

Battery V/RC(Ah)12 (60)

Tuning and emissions

Idle speed rpm800±50
Rated no load speed rpm5100-5250
Oil temperature °C80
Idle speed - for smoke test rpm750-850
Governed speed range - for smoke test rpm5100-5250
Maximum time at governed speed secs1,0
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm3
Smoke opacity - EU limit m-1 (%)1,50 (48)
Smoke opacity - homologation value m-1 (%)1,50 (48)

Service checks and adjustments

Compression pressure bar22,0-26,9
Turbo boost pressure bar/rpm0,5-0,6
Oil pressure bar/rpm2,5/4500
Radiator cap bar0,93-1,22
Thermostat opens °C86-90

Tightening torques

Cylinder head instructions—
View more information—
Cylinder head
Renew boltsYes
Other engine tightening torques
Main bearings Renew bolts/nutsYes
Main bearings Stage 160 Nm
Main bearings Stage 290°
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 140 Nm
Big end bearings Stage 290°
Oil pump to cylinder block31 Nm
Sump bolts11 Nm
Sump drain bolt38 Nm
Flywheel/driveplate71 Nm
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt—
Camshaft sprocket/gear20 Nm
Camshaft carrier/cap—
View more information—
Camshaft/rocker cover11 Nm
Inlet manifold to cylinder head26 Nm
Exhaust manifold to cylinder head47 Nm
Exhaust downpipe to manifold43 Nm
Water pump32 Nm
Injector/clamp25 Nm
Injector pipe unions18 Nm
Fuel/injection pump sprocket/gear64 Nm
Fuel/injection pump mounting20 Nm
Glow plugs12 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor8 Nm
Camshaft position (CMP) sensor8 Nm
Engine coolant temperature (ECT) sensor20 Nm
Engine oil pressure switch15 Nm
Engine upper cover8 Nm
Chassis tightening torques
Front hub294 Nm
Steering wheel50 Nm
Steering rack/box mounting49 Nm
Steering track rod end49 Nm
Brake caliper to carrier Front30 Nm
Brake caliper/carrier to hub Front102 Nm
Brake caliper to carrier Rear30 Nm
Brake caliper/carrier to hub Rear47 Nm
ABS sensor Front8 Nm
ABS sensor Rear8 Nm
Road wheels103 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingNo
Compressor variable displacement solenoidYes
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams440±30
Air conditioning oil groupPAG
Air conditioning oil TypeDens Oil 8
Air conditioning oil quantity cm³—
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the injection sequence of the Toyota Avensis 2.2 D-4D?

The injection sequence for the Toyota Avensis 2.2 D-4D (2005–2009) is 1-3-4-2.

How much oil does the Toyota Avensis 2.2 D-4D take?

The Toyota Avensis 2.2 D-4D (2005–2009) takes 5.9 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Avensis 2.2 D-4D?

Valve clearances on the Toyota Avensis 2.2 D-4D (2005–2009) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the minimum brake disc thickness for the Toyota Avensis 2.2 D-4D?

Brake discs on the Toyota Avensis 2.2 D-4D (2005–2009) are replaced at a minimum thickness of 24 mm (ventilated) front and 9 mm rear.

What battery does the Toyota Avensis 2.2 D-4D use?

The Toyota Avensis 2.2 D-4D (2005–2009) uses a 12 V, 60 Ah battery.

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