Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity cc | 2209 |
| Compression ratio :1 | 21 |
Injection system
| Fuel/injection pump assembly Make | Kiki |
|---|---|
| Fuel/injection pump assembly Type | VE |
| Injector nozzle Make | Bosch |
| Nozzle and holder assembly Part No. | 0 430 610 007 |
| Nozzle opening pressure - new/used bar | 135/116 |
Injection sequence
The injection sequence for the Mazda E Series 2.2 (1984–1985) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Mazda E Series 2.2 (1984–1985) are 0,30 mm inlet and 0,30 mm exhaust, measured hot.
| Valve clearance - INLET mm | 0,30 hot |
|---|---|
| Valve clearance - EXHAUST mm | 0,30 hot |
Engine oil & fluids
Engine oil
The Mazda E Series 2.2 (1984–1985) takes 5.0 litres of engine oil with the filter. The specified engine oil grade is SAE 10W-30 for moderate climates, with API/ACEA classification CD.
Manual gearbox
The manual gearbox has a listed capacity of 1.5 litres.
Coolant
The listed total cooling-system capacity is 10.5 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | Moderate climate |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CD |
| Engine with filter(s) litres | 5.0 |
| Other lubricants and capacities | |
| Manual transmission litres | 1.5 |
| Differential rear litres | 1.2 |
| Cooling system - total capacity litres | 10.5 |
Service & electrical
Battery
The Mazda E Series 2.2 (1984–1985) uses a 12 V, 80 Ah battery.
| Battery V/RC(Ah) | 12 (80) |
|---|
Glow plugs
Glow plugs for the Mazda E Series 2.2 (1984–1985): Beru 705 MJ, Bosch 0 250 202 007, Champion CH97 and Lucas/CAV DS026.
| Glow plug nominal rating V/A | 10,5/16,5 |
|---|---|
| Glow plug activation time secs | 20 Max |
| Glow plug - part no. Beru | 705 MJ |
| Glow plug - part no. Bosch | 0 250 202 007 |
| Glow plug - part no. Champion | CH97 |
| Glow plug - part no. Lucas/CAV | DS026 |
Tuning and emissions
| Plunger travel (pump) mm ABDC | 1,0 |
|---|---|
| Crankshaft position (n = ATDC) °BTDC | — |
| Adjusting method Engine/Pump | Pointer/Dial gauge |
| Idle speed rpm | 580-630 |
| Rated no load speed rpm | 4700-4900 |
Starting and charging
| Starter motor Make | Mitsubishi |
|---|---|
| Starter motor Type | 12V/1,5 kW |
| Alternator Make | Mitsubishi |
| Regulated voltage V | 14,0-15,0 |
Service checks and adjustments
| Compression pressure bar | 27,0-30,0 |
|---|---|
| Oil pressure bar/rpm | 4,0 Min/3600 |
| Radiator cap bar | 0,75-1,05 |
| Thermostat opens °C | 82 |
| Drive belt size - alternator mm | 12,5x1100 |
| Drive belt tension - alternator/PAS/AC mm | 12-14 |
| Drive belt size - AC mm | 12,5x900 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Mazda E Series 2.2 (1984–1985) are tightened in 2 stages: 40-80 Nm, then a final 80-110 Nm.
| Cylinder head | |
|---|---|
| Tighten | 40-80 Nm |
| Tighten | 80-110 Nm |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Stage 1 | 55-58 Nm |
| Main bearings Stage 2 | 110-117 Nm |
| Big end bearings Stage 1 | 69-75 Nm |
| Flywheel/driveplate | 131-190 Nm |
| Crankshaft pulley/damper centre bolt | 32 Nm |
| Glow plugs | 18 Nm |
| Chassis tightening torques | |
| Road wheels | 90-120 Nm |
Frequently asked questions
What is the injection sequence of the Mazda E Series 2.2?
The injection sequence for the Mazda E Series 2.2 (1984–1985) is 1-3-4-2.
What glow plugs does the Mazda E Series 2.2 use?
Glow plugs for the Mazda E Series 2.2 (1984–1985): Beru 705 MJ, Bosch 0 250 202 007, Champion CH97 and Lucas/CAV DS026.
How much oil does the Mazda E Series 2.2 take?
The Mazda E Series 2.2 (1984–1985) takes 5.0 litres of engine oil with the filter. The specified engine oil grade is SAE 10W-30 for moderate climates, with API/ACEA classification CD.
What are the valve clearances for the Mazda E Series 2.2?
Valve clearances for the Mazda E Series 2.2 (1984–1985) are 0,30 mm inlet and 0,30 mm exhaust, measured hot.
What is the cylinder head torque for the Mazda E Series 2.2?
The cylinder head bolts on the Mazda E Series 2.2 (1984–1985) are tightened in 2 stages: 40-80 Nm, then a final 80-110 Nm.
What battery does the Mazda E Series 2.2 use?
The Mazda E Series 2.2 (1984–1985) uses a 12 V, 80 Ah battery.