Mazda2016–2019Technical specifications

3 2.2: Technical specifications

Workshop data for the 2.2-litre diesel (engine code SKYACTIV-D 2,2). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (SKYACTIV-D 2,2) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Mazda
Model
3
Years
2016–2019
Fuel
Diesel
Engine code
SKYACTIV-D 2,2

Performance & efficiency

Power
110 kW (150 hp)
Engine size
2,191 cc
Cylinders
4 · DOHC
Compression ratio
14.0:1

Fluids & capacities

Engine oil (with the filter)
5.1 litres
All 93 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity cc2191
Compression ratio :114,0

Injection system

Air metering TypeMass/MAP
Pump typeCommon rail
Engine coolant temperature (ECT) sensor Ohm/°C318/80
Intake air temperature (IAT) sensor Ohm/°C2490-2790/20

Injection sequence

The injection sequence for the Mazda 3 2.2 (2016–2019) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances on the Mazda 3 2.2 (2016–2019) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mmHydraulic
Valve clearance - EXHAUST mmHydraulic

Engine oil & fluids

Engine oil

The Mazda 3 2.2 (2016–2019) takes 5.1 litres of engine oil with the filter.

A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C3.

A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C3.

Manual gearbox

The manual gearbox has a listed capacity of 2.4 litres. The specified oil is SAE 75W-80, with classification GL-4.

Coolant

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 0W-30
Engine oil classification API/ACEA /C3
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA /C3
Engine with filter(s) litres 5.1
Other lubricants and capacities
Manual transmission oil grade SAE 75W-80
Manual transmission oil classification GL-4
Manual transmission litres 2.4
Automatic transmission fluid Type ATF FZ
Automatic transmission (drain & refill) litres 3.5-4.9
View more information —
Automatic transmission (dry fill) litres 8.0
View more information —
Coolant Type FL22
Coolant Colour Green
Cooling system - total capacity litres —
Brake fluid Type DOT 3/4
Clutch fluid Type DOT 3/4

Brakes & wear limits

Brake disc thickness

Brake discs on the Mazda 3 2.2 (2016–2019) are replaced at a minimum thickness of 23 mm (ventilated) or 23,8 mm (ventilated) front and 7 mm or 7,8 mm rear.

Minimum disc thickness for replacement - ventilated Front23 mm
Minimum disc thickness after refacing - ventilated Front23,8 mm
Minimum disc thickness for replacement Rear7 mm
Minimum disc thickness after refacing Rear7,8 mm

Brake disc and drum dimensions

Disc runout Front0,04 mm
Disc runout Rear0,1 mm
Minimum pad thickness Front2 mm
Minimum pad thickness Rear2 mm
Parking brake travel No. of notches3

Service & electrical

Tuning and emissions

Idle speed rpm750±50
Idle speed - alternative rpmAT=800±50
Rated no load speed rpm5500-5700
Oil temperature °C80
Idle speed - for smoke test rpm700-850
Governed speed range - for smoke test rpm5500-5700
Maximum time at governed speed secs2
Test mode A/BB
Probe type 1/21
Smoke opacity - EU limit m-1 (%)1,50 (48)
Smoke opacity - homologation value m-1 (%)0,51 (20)

Starting and charging

Battery V/RC(Ah)12
Alternator output A/V/rpm148-163/13-15/2000

Service checks and adjustments

Compression pressure bar18,0-22,5
Oil pressure bar/rpm1,4-1,9/1500
Radiator cap bar0,93-1,23
Thermostat opens °C80-84

Tightening torques

Cylinder head bolt torque

The cylinder head bolt torque for the Mazda 3 2.2 (2016–2019) is 17 Nm.

Cylinder head
Maximum bolt length170,5 mm
Tighten17 Nm
Tighten38±2 Nm
Tighten90°±5°
Tighten90°±5°
Tighten90°±5°
Cylinder head instructions—
Other engine tightening torques
Main bearings Stage 1—
View more information—
Install bedplate within 10 minutes.
Big end bearings Stage 1—
View more information—
Maximum bolt length = 45 mm
Sump bolts—
View more information—
Bolt 6 is longer.
Sump drain bolt36±5 Nm
Flywheel/driveplate—
Clutch pressure plate29±4 Nm
Crankshaft pulley/damper centre bolt110±10 Nm +60°±5°
Camshaft sprocket/gear132±8 Nm
Camshaft carrier/cap1)6 Nm 2)11 Nm
View more information—
Assemble components within 10 minutes. Excess sealant can cause engine damage.
Camshaft/rocker cover7 Nm
Inlet manifold to cylinder head23±3 Nm
Exhaust downpipe to manifold45±6 Nm
Water pump11±1 Nm
Injector/clamp—
View more information—
Injector pipe unions37±5 Nm
Fuel/injection pump mounting23±3 Nm
Glow plugs18±2 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor9±1 Nm
Camshaft position (CMP) sensor9±1 Nm
Engine coolant temperature (ECT) sensor20±3 Nm
Engine oil pressure switch16±2 Nm
Oil filter18±2 Nm
Chassis tightening torques
Front hub—
Front/rear hub
Front hub - wheel bearing housing bolts94±8 Nm
Rear hub - wheel bearing housing bolts94±8 Nm
Steering wheel48±6 Nm
Steering rack/box mounting90±14 Nm
Steering track rod end53±6 Nm
Brake caliper to carrier Front—
View more information—
Brake caliper/carrier to hub Front101±9 Nm
Brake caliper to carrier Rear—
View more information—
Brake caliper/carrier to hub Rear59±7 Nm
ABS sensor Front9±1 Nm
ABS sensor Rear9±1 Nm
Road wheels128±19 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant Type—
Do not mix R134a with R1234yf.
Air conditioning refrigerant quantity grams—
Air conditioning oil groupPAG
Air conditioning oil TypeFD46XG
Air conditioning oil quantity cm³100

Frequently asked questions

What is the injection sequence of the Mazda 3 2.2?

The injection sequence for the Mazda 3 2.2 (2016–2019) is 1-3-4-2.

How much oil does the Mazda 3 2.2 take?

The Mazda 3 2.2 (2016–2019) takes 5.1 litres of engine oil with the filter. A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C3. A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C3.

What are the valve clearances for the Mazda 3 2.2?

Valve clearances on the Mazda 3 2.2 (2016–2019) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the cylinder head torque for the Mazda 3 2.2?

The cylinder head bolt torque for the Mazda 3 2.2 (2016–2019) is 17 Nm.

What is the minimum brake disc thickness for the Mazda 3 2.2?

Brake discs on the Mazda 3 2.2 (2016–2019) are replaced at a minimum thickness of 23 mm (ventilated) or 23,8 mm (ventilated) front and 7 mm or 7,8 mm rear.

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