Mazda2003–2009Technical specifications

3 1.4: Technical specifications

Workshop data for the 1.4-litre petrol (engine code ZJ). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (ZJ) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Mazda
Model
3
Years
2003–2009
Fuel
Petrol
Engine code
ZJ

Performance & efficiency

Power
62 kW (84 hp)
Engine size
1,349 cc
Cylinders
4 · DOHC
Compression ratio
10.0:1
Fuel system
Mazda

Fluids & capacities

Engine oil (with the filter)
3.9 litres
All 114 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity (Fiscal) cc1349
Compression ratio :110,0
Suitable for unleaded petrolYes
Minimum octane rating RON95
Ignition system MakeMazda
Ignition system DescriptionMap-DI
Trigger locationCam/Crankshaft
Fuel system MakeMazda
Fuel system TypeEGI
Fuel system DescriptionMFI-s
Air metering TypeMass
Combined ignition and fuel ECMYes
Diagnostic socketYes

Ignition system

Ignition coil supply voltage + with ballast V12,0

Firing order

The firing order for the Mazda 3 1.4 (2003–2009) is 1-3-4-2.

Firing order1-3-4-2

Valve clearances

Valve clearances for the Mazda 3 1.4 (2003–2009) are 0,27-0,33 mm inlet and 0,27-0,33 mm exhaust, measured cold.

Valve clearance - INLET mm0,27-0,33 cold
Valve clearance - EXHAUST mm0,27-0,33 cold

Engine oil & fluids

Engine oil

The Mazda 3 1.4 (2003–2009) takes 3.9 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range ➞40°C
Engine oil grade SAE 5W-20
Engine oil classification API/ACEA SL/A3, A5
Ambient temperature range ➞40°C
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA SL/A3, A5
Ambient temperature range -25°C➞45°C
Engine oil grade SAE 10W-40
Engine oil classification API/ACEA SL/A3
Engine with filter(s) litres 3.9
Other lubricants and capacities
Manual transmission oil grade SAE —
Manual transmission oil grade
Manual transmission litres 3.0
Cooling system - total capacity litres 6.0
Brake fluid Type DOT 3/4
Power steering fluid Type ATF M-III
Power steering fluid litres 1.2

Brakes & wear limits

Brake disc thickness

Brake discs on the Mazda 3 1.4 (2003–2009) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.

Minimum disc thickness for replacement - ventilated Front23 mm
Minimum disc thickness for replacement Rear9 mm

Brake disc and drum dimensions

Disc thickness variation Front0,015 mm
Disc thickness variation Rear0,015 mm
Disc runout Front0,05 mm
Disc runout Rear0,05 mm
Minimum pad thickness Front2 mm
Minimum pad thickness Rear2 mm
Parking brake travel No. of notches3-6

Service & electrical

Battery

The Mazda 3 1.4 (2003–2009) uses a 12 V, 40 Ah battery.

Battery V/RC(Ah)12 (40)

Tuning and emissions

Tuning conditions—
Idle speed and ignition timing
Ignition timing - basic BTDC °Engine/rpm10±1/740 Not adjustable
Ignition advance checks °Engine/rpmECM Controlled
Idle speed rpm740±50
Oil temperature °C80
CO level at idle speed - tailpipe Vol. % CO0,5 Max Not adjustable
HC level at idle speed ppm100
CO2 level at idle speed Vol. % CO214,5-16
O2 level at idle speed Vol. % O20,1-0,5

Starting and charging

Maximum cranking amps A108-132
Alternator output A/V/rpm56/14/2500

Service checks and adjustments

Compression pressure bar10,2-14,6
Oil pressure bar/rpm3,3-3,8/3000
Radiator cap bar0,90-1,10
Thermostat opens °C80-84

Fuel system

System pressure bar3,5-4,1
Engine coolant temperature (ECT) sensor Ohm/°C287-349/80
Injector Ohm13,8
Idle air control (IAC) valve/idle speed control (ISC) actuator Ohm8,8-10,6
Lambda sensor (Oxygen) heater Ohm5,0-6,8

Spark plugs

Spark plugs Original equipmentDenso
Spark plug TypeSK16PR-E11
Electrode gap mm1,0-1,1

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Mazda 3 1.4 (2003–2009) are tightened in 3 stages: 18-22 Nm, then 85-95°, then a final 85-95°.

Cylinder head
Maximum bolt length130,2 mm
Tighten18-22 Nm
Tighten85-95°
Tighten85-95°
Cylinder head instructions—
Other engine tightening torques
Main bearings Stage 1—
View more information—
Main bearings
Big end bearings Renew bolts/nuts—
View more information—
Big end bearings
Big end bearings Stage 118-22 Nm
Big end bearings Stage 290°±5°
Oil pump to cylinder block22±3 Nm
Sump bolts10±1 Nm
Sump drain bolt36±5 Nm
Flywheel/driveplate100±3 Nm
Clutch pressure plate22±4 Nm
Crankshaft pulley/damper centre bolt162±5 Nm
Camshaft sprocket/gear55±5 Nm
Camshaft carrier/cap12±1 Nm
Camshaft/rocker cover9±2 Nm
Inlet manifold to cylinder head22±3 Nm
Exhaust manifold to cylinder head43±3 Nm
Exhaust downpipe to manifold45±6 Nm
Water pump22±3 Nm
Spark plugs19±3 Nm
Fuel rail21±4 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor9±1 Nm
Camshaft position (CMP) sensor9±1 Nm
Engine coolant temperature (ECT) sensor20±4 Nm
Lambda sensor (Oxygen)29-49 Nm
Knock sensor (KS)27±7 Nm
Engine oil pressure switch15±2 Nm
Oil filter14±2 Nm
Chassis tightening torques
Front hub—
Front hub
Rear hub - wheel bearing housing bolts49-66 Nm
Bolts/nuts
Steering wheel40-55 Nm
Steering rack/box mounting75-105 Nm
Steering track rod end37-50 Nm
Brake caliper to carrier Front25-30 Nm
Brake caliper/carrier to hub Front102-118 Nm
Brake caliper to carrier Rear25-30 Nm
Brake caliper/carrier to hub Rear60-76 Nm
ABS sensor Front4-6 Nm
ABS sensor Rear4-6 Nm
Road wheels88-118 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams500±25
Air conditioning oil groupPAG
Air conditioning oil TypeAtmos GU 10
Air conditioning oil quantity cm³125
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the firing order of the Mazda 3 1.4?

The firing order for the Mazda 3 1.4 (2003–2009) is 1-3-4-2.

How much oil does the Mazda 3 1.4 take?

The Mazda 3 1.4 (2003–2009) takes 3.9 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Mazda 3 1.4?

Valve clearances for the Mazda 3 1.4 (2003–2009) are 0,27-0,33 mm inlet and 0,27-0,33 mm exhaust, measured cold.

What is the cylinder head torque for the Mazda 3 1.4?

The cylinder head bolts on the Mazda 3 1.4 (2003–2009) are tightened in 3 stages: 18-22 Nm, then 85-95°, then a final 85-95°.

What is the minimum brake disc thickness for the Mazda 3 1.4?

Brake discs on the Mazda 3 1.4 (2003–2009) are replaced at a minimum thickness of 23 mm (ventilated) front and 9 mm rear.

What battery does the Mazda 3 1.4 use?

The Mazda 3 1.4 (2003–2009) uses a 12 V, 40 Ah battery.

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