Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2179 |
| Compression ratio :1 | 16,3 |
| Fuel system Make | Denso |
Injection system
| Air metering Type | Mass |
|---|---|
| Pump type | Common rail |
Injection sequence
The injection sequence for the Mazda 3 2.2 (2009–2014) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Mazda 3 2.2 (2009–2014) are 0,07-0,17 mm inlet and 0,12-0,22 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,07-0,17 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,12-0,22 cold |
Engine oil & fluids
Engine oil
The Mazda 3 2.2 (2009–2014) takes 4.7 litres of engine oil with the filter.
A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C1.
A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C1.
Manual gearbox
The manual gearbox has a listed capacity of 2.4-2.6 litres. The specified oil is SAE 75W-80, with classification GL-4.
Coolant
The listed total cooling-system capacity is 7.5 litres.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | /C1 |
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 0W-30 |
| Engine oil classification API/ACEA | /C1 |
| Engine with filter(s) litres | 4.7 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-80 |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.4-2.6 |
| Coolant Type | FL22 |
| Coolant Colour | Green |
| Cooling system - total capacity litres | 7.5 |
| Brake fluid Type | DOT 3/4 |
| Power steering fluid Type | ATF M-III/M-V |
| Power steering fluid litres | 1.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Mazda 3 2.2 (2009–2014) are replaced at a minimum thickness of 23 mm (ventilated) or 23,8 mm (ventilated) front and 9 mm or 9,8 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Minimum disc thickness after refacing - ventilated Front | 23,8 mm |
| Minimum disc thickness for replacement Rear | 9 mm |
| Minimum disc thickness after refacing Rear | 9,8 mm |
Brake disc and drum dimensions
| Disc thickness variation Front | 0,015 mm |
|---|---|
| Disc thickness variation Rear | 0,015 mm |
| Disc runout Front | 0,05 mm |
| Disc runout Rear | 0,05 mm |
| Minimum pad thickness Front | 2 mm |
| Minimum pad thickness Rear | 2 mm |
| Parking brake travel No. of notches | 2-6 |
Service & electrical
Glow plugs
Glow plugs for the Mazda 3 2.2 (2009–2014): Original equipment R2AA-18-601.
| Glow plug - part no. Original equipment | R2AA-18-601 |
|---|
Tuning and emissions
| Idle speed rpm | 725±50 |
|---|---|
| Rated no load speed rpm | 5000-5200 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 675-775 |
| Governed speed range - for smoke test rpm | 5000-5200 |
| Maximum time at governed speed secs | 2 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Smoke opacity - EU limit m-1 (%) | 1,50 (48) |
Starting and charging
| Battery V/RC(Ah) | 12 (55 HD=70) |
|---|---|
| Alternator output A/V/rpm | 70/12/2500 |
Service checks and adjustments
| Compression pressure bar | 27,0-28,0 |
|---|---|
| Oil pressure bar/rpm | 3,0/3000 |
| Radiator cap bar | 0,90-1,10 |
| Thermostat opens °C | 80-84 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Mazda 3 2.2 (2009–2014) are tightened in 2 stages: 15 Nm, then a final 29 Nm.
| Cylinder head | |
|---|---|
| Maximum bolt length | 164,7 mm |
| Tighten | 15 Nm |
| Tighten | 29 Nm |
| Tighten | 98°±7° |
| Tighten | 98°±7° |
| Tighten | 98°±7° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 43 Nm |
| Main bearings Stage 2 | 86±2 Nm |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 20±2 Nm |
| Big end bearings Stage 2 | 90°±8° |
| Oil pump to cylinder block | 22±2 Nm |
| Sump bolts | 9±1 Nm |
| Sump drain bolt | 35±5 Nm |
| Flywheel/driveplate | 156±5 Nm |
| Clutch pressure plate | 29±4 Nm |
| Crankshaft pulley/damper centre bolt | 172±4 Nm |
| Crankshaft pulley/damper bolts | 28±4 Nm |
| Camshaft sprocket/gear | 34±5 Nm |
| Camshaft carrier/cap | — |
| View more information | — |
| Camshaft/rocker cover | 9±1 Nm |
| Inlet manifold to cylinder head | 22±3 Nm |
| Exhaust manifold to cylinder head | 24±2 Nm |
| Exhaust downpipe to manifold | 50±1 Nm |
| Water pump | 22±3 Nm |
| Injector/clamp | 9 Nm |
| Injector pipe unions | 38±2 Nm |
| Fuel/injection pump mounting | 22±3 Nm |
| Glow plugs | 18±2 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 9±1 Nm |
| Camshaft position (CMP) sensor | 9±1 Nm |
| Engine coolant temperature (ECT) sensor | 20±3 Nm |
| Engine oil pressure switch | 15±2 Nm |
| Oil filter | 22±2 Nm |
| Chassis tightening torques | |
| Front hub | 255±19 Nm |
| Rear hub - wheel bearing housing bolts | — |
| View more information | — |
| Steering wheel | 48±7 Nm |
| Steering rack/box mounting | 90±15 Nm |
| Steering track rod end | 44±6 Nm |
| Brake caliper to carrier Front | 28±2 Nm |
| Brake caliper/carrier to hub Front | 92±9 Nm |
| Brake caliper to carrier Rear | 28±2 Nm |
| Brake caliper/carrier to hub Rear | 68±8 Nm |
| ABS sensor Front | 5±1 Nm |
| ABS sensor Rear | 5±1 Nm |
| Road wheels | 103±15 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 460±25 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Atmos GU 10 |
| Air conditioning oil quantity cm³ | 120 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Mazda 3 2.2?
The injection sequence for the Mazda 3 2.2 (2009–2014) is 1-3-4-2.
What glow plugs does the Mazda 3 2.2 use?
Glow plugs for the Mazda 3 2.2 (2009–2014): Original equipment R2AA-18-601.
How much oil does the Mazda 3 2.2 take?
The Mazda 3 2.2 (2009–2014) takes 4.7 litres of engine oil with the filter. A listed engine oil option is SAE 5W-30 for all ambient temperatures, with API/ACEA classification /C1. A listed engine oil option is SAE 0W-30 for all ambient temperatures, with API/ACEA classification /C1.
What are the valve clearances for the Mazda 3 2.2?
Valve clearances for the Mazda 3 2.2 (2009–2014) are 0,07-0,17 mm inlet and 0,12-0,22 mm exhaust, measured cold.
What is the cylinder head torque for the Mazda 3 2.2?
The cylinder head bolts on the Mazda 3 2.2 (2009–2014) are tightened in 2 stages: 15 Nm, then a final 29 Nm.
What is the minimum brake disc thickness for the Mazda 3 2.2?
Brake discs on the Mazda 3 2.2 (2009–2014) are replaced at a minimum thickness of 23 mm (ventilated) or 23,8 mm (ventilated) front and 9 mm or 9,8 mm rear.