Toyota2020–2026

Yaris 1.6 GR: Common faults & known problems

Common faults & known problems

5 known faults documented in workshop bulletins. Of these, two concern the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

2 documented faults — symptoms, causes and workshop fixes.

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P0234

Engine control module (ECM) software fault. Fix: fit a new part.

Overview

Affects
All models with G16E-GTS engine code.
Fault codes
P0234
Remedy
Fit new part

Symptoms

Engine runs in limp home mode.

Repair steps

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program engine control module (ECM) with upgraded software.
  3. Erase trouble code. If trouble code cannot be erased: Disconnect battery for 5 minutes.
  4. Fit new ECM software version label.

Parts

Parts listed in the bulletin
PartPart numberQty
Engine control module (ECM) software version label89661-5CD901

Data: Motorwise Workshop. Bulletin 2.

Vibration, noise from engine compartment at approximately 2000-2400rpm

Affects All models with G16E-GTS engine code, →12/23.Fit modified part

Cause

Unsatisfactory design of LH engine mounting.

Repair

  1. Fit modified LH engine mounting.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
LH engine mounting12372-180601

Data: Motorwise Workshop. Bulletin 4.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Noise and vibration through vehicle when braking

Overview

Affects
All models with G16E-GTS engine code.
Remedy
Fit modified part
Parts
2 parts

Cause

Poor material characteristics of brake pads.

Corrosion between brake pads and brake discs.

Repair

  1. Fit modified front and rear brake pads.
  2. Inspect front and rear brake discs for excessive corrosion, replace if necessary.
Parts2 parts
Parts listed in the bulletin
PartPart numberQty
Front brake pad kit04465-524001
Rear brake pad kit04466-522201

Data: Motorwise Workshop. Bulletin 5.

Body & trim

1 documented fault — symptoms, causes and workshop fixes.

Warning message 'Pre-Collision System Unavailable' displayed in instrument panel

Front view camera control module software fault. Fix: re-program with updated software.

Overview

Affects
All models with front view camera.
Remedy
Software update

Symptoms

Trouble code stored in front view camera control module fault memory: C1A94.

Repair steps

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program front view camera control module with upgraded software.
  3. Erase any stored trouble codes. Note: To carry out an effective repair a software upgrade will be required - refer to manufacturer.

Data: Motorwise Workshop. Bulletin 1.

Other

1 documented fault — symptoms, causes and workshop fixes.

Four wheel drive disengages by itself

Overview

Affects
All models with four wheel drive.
Remedy
Software update

Symptoms

Four wheel drive warning message displayed in multifunction display.

Cause

Four wheel drive control module software fault.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program four wheel drive control module with upgraded software. Note: To carry out an effective repair a software upgrade will be required - refer to manufacturer.

Data: Motorwise Workshop. Bulletin 3.

Glossary

Technical terms used in this guide.

ECM
Engine control module — the electronic unit that manages the engine
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
LH
Left-hand — the left side of the vehicle as you sit in it
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Fault Memory
The list of stored trouble codes in a control module
Limp Home
A protective mode that limits power so the vehicle can be driven to a workshop
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool

Frequently asked questions

What are the common faults with the Toyota Yaris 1.6 GR?

This guide contains five workshop bulletins for the Toyota Yaris 1.6 GR. Of these, two concern the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Yaris 1.6 GR have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Yaris 1.6 GR faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →