Toyota1999–2006

Yaris 1.3: Common faults & known problems

Common faults & known problems

8 known faults documented in workshop bulletins. Of these, four concern the engine and fuel system and two the body and trim. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

4 documented faults — symptoms, causes and workshop fixes.

Noise from auxiliary drive belt when starting engine from cold

Overview

Affects
All models with 1SZ-FE/2SZ-FE engine codes, →08/06.
Remedy
Fit new part
Parts
4 parts

Cause

Insufficient tension of auxiliary drive belt.

Repair

  1. Fit new auxiliary drive belt.
  2. Tension auxiliary drive belt to manufacturer's specification.
Parts4 parts
Parts listed in the bulletin
PartPart numberQty
Auxiliary drive belt - 1,0 with AC90080-911991
Auxiliary drive belt - 1,0 without AC90080-911981
Auxiliary drive belt - 1,3 with AC99366-K17701
Auxiliary drive belt - 1,3 without AC90080-911981

Data: Motorwise Workshop. Bulletin 4.

Abnormal noise from exhaust when engine idling at operating temperature

Affects All models built in France with 1SZ-FE/2SZ-FE engine codes.Fit modified part

Cause

Unsatisfactory design of rear exhaust silencer gasket.

Repair

  1. Fit modified rear exhaust silencer gasket.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Rear exhaust silencer gasket17451-0J0111

Data: Motorwise Workshop. Bulletin 5.

Oil leak from front of engine

Affects All models with 1SZ-FE/2SZ-FE engine codes, →05/07.Fit modified part

Cause

Unsatisfactory design of timing chain cover.

Repair

  1. Fit modified timing chain cover.

Data: Motorwise Workshop. Bulletin 6.

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P1656

Overview

Affects
All models with 1NZ-FE/2NZ-FE engine codes.
Fault codes
P1656

Cause

Camshaft position (CMP) oil pressure valve not operating properly due to inferior quality engine oil.

Repair

  1. Flush engine oil system with a suitable flushing oil.
  2. Change engine oil and filter.

Data: Motorwise Workshop. Bulletin 8.

Electrical & ignition

1 documented fault — symptoms, causes and workshop fixes.

Whistling noise when driving with front door window open

Affects All models built in France, →09/05.

Cause

Poor manufacture of door mirror.

Repair

  1. Renew door mirror.

Data: Motorwise Workshop. Bulletin 3.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Brakes squeal

Overview

Affects
All models.

Cause

Replacement brake pads fitted without anti-squeal shims.

Repair

  1. Ensure brake pad anti-squeal shims are fitted.
  2. Replacement shims available separately.

Data: Motorwise Workshop. Bulletin 1.

Body & trim

2 documented faults — symptoms, causes and workshop fixes.

Buzzing or rattling noises from front seat belt and seat belt buckle

Overview

Affects
All models built in Japan.

Cause

Seat belt upper anchorage point trim panel vibrating.

Seat belt buckle vibrating against seat side trim panel.

Repair

  1. Apply felt tape to back of seat belt upper anchorage point trim panel.
  2. Apply felt tape to seat belt buckle.

Data: Motorwise Workshop. Bulletin 2.

Bonnet will not open

Affects All models built in France, →06/05.Fit modified part

Cause

Unsatisfactory design of bonnet release cable.

Repair

  1. Fit modified bonnet release cable.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Bonnet release cable53630-0D0111

Data: Motorwise Workshop. Bulletin 7.

Glossary

Technical terms used in this guide.

CMP
Camshaft position — a sensor that tells the engine control module where the camshaft is
Auxiliary Drive Belt
The belt that drives the alternator, water pump, steering pump or air-conditioning compressor

Frequently asked questions

What are the common faults with the Toyota Yaris 1.3?

This guide contains eight workshop bulletins for the Toyota Yaris 1.3. Of these, four concern the engine and fuel system and two the body and trim. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Yaris 1.3 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Yaris 1.3 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →