Toyota2008–2011

Yaris 1.33 VVT-i 99 hp: Common faults & known problems

Common faults & known problems

12 known faults documented in workshop bulletins. Of these, five concern the brakes and three the body and trim. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

1 documented fault — symptoms, causes and workshop fixes.

Unable to remove in-tank fuel pump

Overview

Affects
All models with in-tank fuel pump assembly retaining ring.
Remedy
Fit new part

Cause

Retaining ring for fuel pump assembly seized to fuel tank.

Repair

  1. Cut through retaining ring to enable removal from fuel tank. Avoid damaging fuel tank threads.
  2. Inspect fuel tank threads for damage. If fuel tank threads damaged or new retaining ring will not tighten: Fit new fuel tank.

Data: Motorwise Workshop. Bulletin 11.

Electrical & ignition

1 documented fault — symptoms, causes and workshop fixes.

No sound from speakers, even though audio unit switched on

Audio unit failure due to water ingress through roof aerial base.

Overview

Affects
All models.

Repair steps

  1. Check aerial lead for water ingress or corrosion. Replace as necessary.
  2. Remove roof aerial base.
  3. Apply sealant to roof aerial base and refit.
  4. Replace audio unit.

Data: Motorwise Workshop. Bulletin 7.

Brakes

5 documented faults — symptoms, causes and workshop fixes.

RH handbrake cable not secured correctly

Overview

Affects
All models built in France with rear disc brakes, →07/08.
Remedy
Fit modified part
Parts
1 part

Cause

RH handbrake cable retaining clip faulty Fig.119609.1 .

Repair

  1. Fit modified RH handbrake cable.
  2. Replacement handbrake cable retaining clip not available separately.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
RH handbrake cable46420-0D0601

Data: Motorwise Workshop. Bulletin 1.

ABS warning lamp illuminated

Affects All models with ABS, →03/08.C0210C0215C1332C1333C1241Fit modified part

Symptoms

Possible trouble codes stored: C0210/33, C0215/34, C1332/37, C1333/38, C1241/41.

Cause

Water ingress into rear ABS wheel speed sensor(s) and wiring harness causing corrosion.

Repair

  1. Fit modified rear ABS wheel speed sensor and wiring harness.
Parts6 parts
Parts listed in the bulletin
PartPart numberQty
Wiring harness, RH - except 1,889516-0D0701
Wiring harness, LH - except 1,889516-0D0801
Rear ABS wheel speed sensor - except 1,889544-0D0302
Wiring harness, RH - 1,889516-520901
Wiring harness, LH - 1,889516-521001
Rear ABS wheel speed sensor - 1,889544-520402

Data: Motorwise Workshop. Bulletin 3.

Squeal from rear brakes

Affects All models built in France with rear disc brakes, →05/09.Fit modified part

Symptoms

Rear brake pads sticking.

Cause

Unsatisfactory design of rear brake pads.

Repair

  1. Fit modified rear brake pads.

Data: Motorwise Workshop. Bulletin 8.

Grinding noise from rear wheels

Overview

Affects
All models built in France with rear drum brakes, →04/11.
Parts
3 parts

Cause

Insufficient clearance between rear brake drum and back plate.

Excessive play in rear wheel bearing.

Repair

  1. Check for excessive free play in rear wheel bearing. Replace component(s) as necessary.
  2. Check for adequate clearance between rear brake drum and back plate. Replace component(s) as necessary.
Parts3 parts
Parts listed in the bulletin
PartPart numberQty
RH rear brake drum back plate47043-09501
LH rear brake drum back plate47044-09501
Rear wheel bearing kit42450-0D05G1

Data: Motorwise Workshop. Bulletin 9.

Engine malfunction indicator lamp (MIL) illuminated. Possible trouble codes stored: C1249, P0571

Overview

Affects
All models built in France, →12/09.
Fault codes
C1249P0571

Cause

Brake pedal position (BPP) switch incorrectly fitted.

Repair

  1. Check operation of BPP switch, replace if necessary.
  2. Ensure BPP switch fitted correctly.

Data: Motorwise Workshop. Bulletin 10.

Suspension & drivetrain

1 documented fault — symptoms, causes and workshop fixes.

Knocking noise from front of vehicle when cornering

Affects All models with 1.3/1.33 petrol engines, →08/10.Fit modified part

Cause

Unsatisfactory design of driveshafts.

Repair

  1. Fit modified driveshafts.

Data: Motorwise Workshop. Bulletin 12.

Steering

1 documented fault — symptoms, causes and workshop fixes.

Abnormal noise from steering when steering wheel turned

Affects All models with adjustable steering column, →07/08.Fit modified part

Cause

Unsatisfactory design of steering column.

Repair

  1. Fit modified steering column.

Data: Motorwise Workshop. Bulletin 6.

Body & trim

3 documented faults — symptoms, causes and workshop fixes.

Difficult to unlock front doors using key

Affects All RHD models with double locking, →06/07.Fit modified part

Symptoms

Key remote control has to be pressed several times to unlock doors.

Cause

Unsatisfactory design of front door lock mechanism.

Repair

  1. Fit modified door lock mechanisms.

Data: Motorwise Workshop. Bulletin 2.

Wind noise from door mirror when driving at approximately 60mph (100kph)

Affects All models built in France, →12/06.

Cause

Door mirror mounting trim cover not fitted correctly.

Repair

  1. Ensure door mirror mounting trim cover fitted correctly.

Data: Motorwise Workshop. Bulletin 4.

Tailgate fails to fully open

Affects All models built in France, →05/08.

Cause

Tailgate gas struts faulty.

Repair

  1. Renew tailgate gas struts.
Parts2 parts
Parts listed in the bulletin
PartPart numberQty
Gas strut - RH68950-0D0221
Gas strut - LH68960-0D0121

Data: Motorwise Workshop. Bulletin 5.

Glossary

Technical terms used in this guide.

ABS
Anti-lock braking system — stops the wheels locking under hard braking
BPP Switch
Brake pedal position switch — behind the pedal, it triggers the brake lights
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
BPP
Brake pedal position — the switch behind the pedal that triggers the brake lights
RH
Right-hand — the right side of the vehicle as you sit in it
RHD
Right-hand drive — steering wheel on the right
In-Tank Fuel Pump
The fuel pump mounted inside the fuel tank
Wheel Speed Sensor
A sensor at each wheel used by ABS and stability control
Wiring Harness
The bundled cables that carry power and signals around the vehicle

Frequently asked questions

What are the common faults with the Toyota Yaris 1.33 VVT-i?

This guide contains 12 workshop bulletins for the Toyota Yaris 1.33 VVT-i. Of these, five concern the brakes and three the body and trim. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Yaris 1.33 VVT-i have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Yaris 1.33 VVT-i faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →