Toyota2016–2023

C-HR 1.8 Hybrid Synergy Drive: Common faults & known problems

Common faults & known problems

6 known faults documented in workshop bulletins. Of these, two concern the engine and fuel system and two the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

2 documented faults — symptoms, causes and workshop fixes.

Engine overheating

Overview

Affects
All models with 2ZR-FXE engine code.
Remedy
Fit modified part
Parts
1 part

Symptoms

Coolant loss with no signs of coolant leak. White smoke coming from exhaust.

Cause

Unsatisfactory design of cylinder head gasket.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Fit modified cylinder head gasket.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Cylinder head gasket11115-370901

Data: Motorwise Workshop. Bulletin 3.

Engine coolant leak from throttle body area

Affects All models with 1ZR-FE/1ZR-FAE/2ZR-FXE engine codes, →03/21.Fit modified part

Cause

Poor manufacture of throttle body.

Repair

  1. Fit modified throttle body.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Throttle body22030-370401

Data: Motorwise Workshop. Bulletin 4.

Electrical & ignition

2 documented faults — symptoms, causes and workshop fixes.

Very low hybrid battery pack power following long down hill driving

Overview

Affects
All models with hybrid drive system, 2016-17.
Remedy
Software update

Cause

Hybrid drive system control module software fault.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program hybrid drive system control module with upgraded software. Note: To carry out an effective repair a software upgrade will be required - refer to manufacturer.

Data: Motorwise Workshop. Bulletin 1.

Wind noise from door mirror area when driving

Overview

Affects
All models, →07/17.
Remedy
Fit modified part
Parts
2 parts

Symptoms

Wind noise from A pillar area when driving.

Cause

Unsatisfactory design of quarter light window seal.

Repair

  1. Fit modified front quarter light window seal.
  2. Ensure quarter light window seal is to manufacturer's latest specifications.
Parts2 parts
Parts listed in the bulletin
PartPart numberQty
Quarter light window seal (RH)68215-F40111
Quarter light window seal (LH)68216-F40111

Data: Motorwise Workshop. Bulletin 5.

Body & trim

1 documented fault — symptoms, causes and workshop fixes.

Warning message 'Pre-Collision System Unavailable' displayed in instrument panel

Front view camera control module software fault. Fix: re-program with updated software.

Overview

Affects
All models with front view camera.
Remedy
Software update

Symptoms

Trouble code stored in front view camera control module fault memory: C1A94.

Repair steps

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program front view camera control module with upgraded software.
  3. Erase any stored trouble codes. Note: To carry out an effective repair a software upgrade will be required - refer to manufacturer.

Data: Motorwise Workshop. Bulletin 6.

Other

1 documented fault — symptoms, causes and workshop fixes.

Erratic operation of parking aid control

Overview

Affects
All models with parking aid control.
Remedy
Software update

Cause

Parking aid control module software fault.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program parking aid control module with upgraded software. Note: To carry out an effective repair a software upgrade will be required - refer to manufacturer.

Data: Motorwise Workshop. Bulletin 2.

Glossary

Technical terms used in this guide.

Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Fault Memory
The list of stored trouble codes in a control module
Parking Aid
The reversing/parking sensors and their control module
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Head Gasket
The seal between the cylinder head and the engine block

Frequently asked questions

What are the common faults with the Toyota C-HR 1.8 Hybrid Synergy Drive?

This guide contains six workshop bulletins for the Toyota C-HR 1.8 Hybrid Synergy Drive. Of these, two concern the engine and fuel system and two the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota C-HR 1.8 Hybrid Synergy Drive have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota C-HR 1.8 Hybrid Synergy Drive faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →