Mazda2009–2014

3 2.2 MZR-CD HP (R2): Common faults & known problems

Common faults & known problems

8 known faults documented in workshop bulletins. Of these, three concern the engine and fuel system and two the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

3 documented faults — symptoms, causes and workshop fixes.

Diesel particulate filter (DPF) warning lamp flashing

Overview

Affects
All models with Diesel particulate filter (DPF).

Cause

Diesel particulate filter (DPF) blocked.

Engine oil contaminated with Diesel fuel.

Repair

  1. Carry out forced DPF regeneration. Forced DPF regeneration can only be carried out using manufacturer's or equivalent diagnostic equipment.
  2. Change engine oil and filter.

Data: Motorwise Workshop. Bulletin 2.

Cruise control disengages by itself

Overview

Affects
All models.
Fault codes
P0341
Remedy
Fit new part

Symptoms

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P0341.

Cause

Camshaft position (CMP) sensor circuit malfunction.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Fit new camshaft position (CMP) sensor.

Data: Motorwise Workshop. Bulletin 4.

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P0154

Affects All models with 2.2 Diesel engine, →06/10.P0154Fit modified part

Cause

Faulty heated oxygen sensor (HO2S). Note: This fault is only associated with heated oxygen sensors (HO2S) made by Denso.

Repair

  1. Fit modified heated oxygen sensor (HO2S).

Data: Motorwise Workshop. Bulletin 7.

Electrical & ignition

2 documented faults — symptoms, causes and workshop fixes.

Unable to unlock vehicle with remote control

Water ingress into front outer door handle wiring harness multi-plug. Fix: fit a new part.

Overview

Affects
All models, →24/05/10.
Remedy
Fit new part

Symptoms

When vehicle is approached with keyless entry remote control, central locking system locks and unlocks rapidly.

Repair steps

  1. Remove door trim panel.
  2. Check outer door handle wiring harness multi-plug for corrosion.
  3. If corrosion present: Fit new outer door handle. Fit new outer door handle wiring harness. Seal outer door handle wiring harness multi-plug with waterproof tape.
  4. If no corrosion present: Clean multi-plug contacts. Seal outer door handle wiring harness multi-plug with waterproof tape.

Data: Motorwise Workshop. Bulletin 1.

Failure of left or right headlamp

Overview

Affects
All models with gas discharge headlamps.
Remedy
Fit new part

Cause

Headlamp igniter unit not fitted correctly causing poor connection.

Repair

  1. Ensure headlamp igniter unit is disconnected from power supply.
  2. Fit new headlamp bulb and headlamp igniter unit. Turn headlamp igniter unit fully clockwise until it locks into position.

Data: Motorwise Workshop. Bulletin 5.

Suspension & drivetrain

1 documented fault — symptoms, causes and workshop fixes.

Knocking noise from rear suspension when driving over speed humps

Affects All models.Fit new part

Cause

Rear shock absorber bump stop faulty.

Repair

  1. Fit new rear shock absorber bump stop(s) as required.

Data: Motorwise Workshop. Bulletin 8.

Steering

1 documented fault — symptoms, causes and workshop fixes.

Electronic stability program (ESP) warning lamp illuminated. Trouble code stored: U0428

Overview

Affects
All models with electronic stability program (ESP).
Fault codes
U0428

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Carry out steering angle sensor calibration: Erase trouble codes. Drive vehicle at 12 mph (20 kph). Ensure steering in straight-ahead position.

Data: Motorwise Workshop. Bulletin 3.

Body & trim

1 documented fault — symptoms, causes and workshop fixes.

Rattling noise from rear of vehicle when driving over rough roads

Overview

Affects
All models.
Remedy
Clean & lubricate

Cause

Tailgate catch incorrectly adjusted.

Repair

  1. Adjust tailgate catch.
  2. Apply a light coating of grease to tailgate catch.

Data: Motorwise Workshop. Bulletin 6.

Glossary

Technical terms used in this guide.

MIL
Malfunction indicator lamp — the engine warning light on the dashboard
DPF
Diesel particulate filter — traps soot in the exhaust and burns it off periodically
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
CMP
Camshaft position — a sensor that tells the engine control module where the camshaft is
ESP
Electronic stability programme — brakes individual wheels to stop a skid
DPF Regeneration
The process that burns soot out of the diesel particulate filter, usually on a longer run
Keyless Entry
Unlocking the car with a remote or by carrying the key, without turning a barrel
Multi-Plug
A multi-pin electrical connector on a wiring harness
Steering Angle Sensor
Tells the stability-control system which way the steering wheel is pointing
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Wiring Harness
The bundled cables that carry power and signals around the vehicle
Calibration
Setting a sensor or module so its readings match the real world

Frequently asked questions

What are the common faults with the Mazda 3 2.2?

This guide contains eight workshop bulletins for the Mazda 3 2.2. Of these, three concern the engine and fuel system and two the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Mazda 3 2.2 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Mazda 3 2.2 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →