Honda2005–2009

FR-V 2.2 i-CTDi: Common faults & known problems

Common faults & known problems

8 known faults documented in workshop bulletins. Of these, three concern the engine and fuel system and two the steering. Symptoms, causes, repair steps and part numbers are shown where supplied.

Technical specifications

Engine & fuel system

3 documented faults — symptoms, causes and workshop fixes.

Intermittent power loss

Overview

Affects: All models with N22A1/N22A2 engine codes: VIN: JHMBE5***6S000002-JHMBE5***6S216277. VIN: SHSRD9***5U000101-SHSRD9***5U26519. VIN: SHSRD9***6U100101-SHSRD9***6U127998.
Fault codes: P1401
Remedy: Fit modified part
Parts: 1 part

Symptoms

Engine stalls. Hesitates when accelerating. Possible trouble code stored: P1401.

Cause

Engine control module (ECM) software fault.

Exhaust gas recirculation (EGR) valve sticking due to carbon build up.

Repair

Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
If no fault(s) found: Fit modified EGR valve. Re-program engine control module (ECM) with upgraded software.

Parts1 part

Parts listed in the bulletin
Part	Part number	Qty
Exhaust gas recirculation (EGR) valve kit	06180-RMA-305	1

Data: Motorwise Workshop. Bulletin 5.

Clicking noise from alternator. More pronounced with increase in engine speed

Alternator front bearing worn due to excessive auxiliary drive belt tension. Fix: fit a new part.

Overview

Affects: All models with N22A1/N22A2 engine codes: VIN →JHMCN1***8C200436. VIN →JHMCN2***8C200136. VIN →JHMBE5***7S203777. VIN →SHSRE6***7U032000.
Remedy: Fit new part

Repair steps

Remove alternator. Replace alternator front bearing.
Remove and discard auxiliary drive belt guide pulley.
Fit new auxiliary drive belt. Ensure correct routing.

Parts

Parts listed in the bulletin
Part	Part number	Qty
Auxiliary drive belt	04301-RBD-305	1
Alternator front bearing	31114-PGK-A01	1

Data: Motorwise Workshop. Bulletin 6.

Lack of power

Affects All models with 2.2 Diesel engine.P2199Clean & lubricate

Symptoms

Poor engine performance under load. Possible trouble code stored in engine control module (ECM) fault memory: P2199.

Cause

Reduced air flow to turbocharger (TC) intercooler caused by dirt build up.

Repair

Check and clean turbocharger (TC) intercooler.

Data: Motorwise Workshop. Bulletin 8.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Front brake judder

Overview

Affects: All models, 2005-08.

Cause

Excessive front brake disc runout.

Repair

Check front brake disc runout is less than 0.04 mm. Reface or replace front brake discs as necessary.
Check front brake disc thickness variation is less than 0.015 mm. Reface or replace front brake discs as necessary.

Data: Motorwise Workshop. Bulletin 1.

Suspension & drivetrain

1 documented fault — symptoms, causes and workshop fixes.

Knocking noise from front wheel when pulling away

Overview

Affects: All models, 1982-05.
Remedy: Clean & lubricate

Cause

Contact between driveshaft and front wheel bearing.

Repair

Clean driveshaft and wheel bearing contact surfaces.
Apply grease to contact surfaces of driveshaft and wheel bearing.

Data: Motorwise Workshop. Bulletin 2.

Steering

2 documented faults — symptoms, causes and workshop fixes.

Scraping noise when turning steering wheel

Dry contact surfaces on the steering column lower shaft splined joint. Fix: fit a new part.

Overview

Affects: All models, 2004-07.
Remedy: Fit new part

Repair steps

Centralise steering.
Remove fascia lower trim panel.
Mark alignment of steering column lower shaft to steering rack.
Detach steering column lower shaft from steering rack.
Ensure steering column lower shaft splines are free from dirt.
DO NOT remove existing grease from steering column lower shaft splined joint.
Apply modified grease to steering column lower shaft splined joint.
Slide steering column lower shaft in and out 5 times.
Ensure alignment of reference marks. Refit steering column lower shaft.
Fit new steering column pinch bolt washer.
Remove excess grease from steering column lower shaft splined joint.
Refit fascia lower trim panel.

Parts

Parts listed in the bulletin
Part	Part number	Qty
Grease	06539-SLJ-003	1
Washer	90511-671-003	2

Data: Motorwise Workshop. Bulletin 4.

Squeaking noise from front suspension when steering wheel turned

Affects All models, →2007.Repair kit

Cause

Front suspension strut spring in direct contact with suspension strut lower spring seat.

Repair

Fit modified suspension spring repair kit.

Parts3 parts

Parts listed in the bulletin
Part	Part number	Qty
Suspension spring repair kit - 1,7	06510-SJD-306	2
Suspension spring repair kit - 2,0	06510-SJF-305	2
Suspension spring repair kit - 2,2 i-CTDi	06510-SJH-305	2

Data: Motorwise Workshop. Bulletin 7.

Clutch & gearbox

1 documented fault — symptoms, causes and workshop fixes.

Engine runs erratically

Affects All models.

Symptoms

Vibrations from engine/transmission.

Cause

Dual mass flywheel faulty.

Repair

Check dual mass flywheel. Replace as necessary.

Data: Motorwise Workshop. Bulletin 3.

Glossary

Technical terms used in this guide.

ECM: Engine control module — the electronic unit that manages the engine
VIN: Vehicle identification number — 17 characters, found at the base of the windscreen and on the V5C logbook
EGR: Exhaust gas recirculation — feeds some exhaust gas back into the intake to cut emissions
TC: Turbocharger — the exhaust-driven compressor that boosts engine power
Control Module: A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Disc Runout: How much a brake disc wobbles; too much causes vibration or squeal
Driveshaft: The shaft that takes drive from the differential out to a wheel
EGR Valve: The valve that meters exhaust gas back into the intake
Fascia: The dashboard and the surrounding interior panel
Fault Memory: The list of stored trouble codes in a control module
Intercooler: A radiator that cools the air coming out of the turbocharger before it enters the engine
Re-Program: Update the software on a control module using the manufacturer's diagnostic tool
Trouble Code: A standardised fault code stored by a control module, read with a diagnostic tool
Alternator: The unit that charges the battery while the engine is running
Auxiliary Drive Belt: The belt that drives the alternator, water pump, steering pump or air-conditioning compressor
Recirculation: Air-conditioning mode that recirculates cabin air instead of drawing in outside air

Frequently asked questions

What are the common faults with the Honda FR-V 2.2 i-CTDi?

This guide contains eight workshop bulletins for the Honda FR-V 2.2 i-CTDi. Of these, three concern the engine and fuel system and two the steering. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Honda FR-V 2.2 i-CTDi have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Honda FR-V 2.2 i-CTDi faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.