Honda2004–2007

FR-V 1.7: Common faults & known problems

Common faults & known problems

5 known faults documented in workshop bulletins. Of these, two concern the steering and one the engine and fuel system. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

1 documented fault — symptoms, causes and workshop fixes.

Poor engine performance

Affects All models with VTEC engine.

Symptoms

Engine malfunction indicator lamp (MIL) illuminated. Trouble codes stored in engine control module (ECM) fault memory: 22-4.

Cause

Engine oil level incorrect.

Oil supply pressure to variable valve timing (VVT) system too low.

Repair

  1. Top up engine oil to correct level.

Data: Motorwise Workshop. Bulletin 1.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Front brake judder

Overview

Affects
All models, 2005-08.

Cause

Excessive front brake disc runout.

Repair

  1. Check front brake disc runout is less than 0.04 mm. Reface or replace front brake discs as necessary.
  2. Check front brake disc thickness variation is less than 0.015 mm. Reface or replace front brake discs as necessary.

Data: Motorwise Workshop. Bulletin 2.

Suspension & drivetrain

1 documented fault — symptoms, causes and workshop fixes.

Knocking noise from front wheel when pulling away

Overview

Affects
All models, 1982-05.
Remedy
Clean & lubricate

Cause

Contact between driveshaft and front wheel bearing.

Repair

  1. Clean driveshaft and wheel bearing contact surfaces.
  2. Apply grease to contact surfaces of driveshaft and wheel bearing.

Data: Motorwise Workshop. Bulletin 3.

Steering

2 documented faults — symptoms, causes and workshop fixes.

Scraping noise when turning steering wheel

Dry contact surfaces on the steering column lower shaft splined joint. Fix: fit a new part.

Overview

Affects
All models, 2004-07.
Remedy
Fit new part

Repair steps

  1. Centralise steering.
  2. Remove fascia lower trim panel.
  3. Mark alignment of steering column lower shaft to steering rack.
  4. Detach steering column lower shaft from steering rack.
  5. Ensure steering column lower shaft splines are free from dirt.
  6. DO NOT remove existing grease from steering column lower shaft splined joint.
  7. Apply modified grease to steering column lower shaft splined joint.
  8. Slide steering column lower shaft in and out 5 times.
  9. Ensure alignment of reference marks. Refit steering column lower shaft.
  10. Fit new steering column pinch bolt washer.
  11. Remove excess grease from steering column lower shaft splined joint.
  12. Refit fascia lower trim panel.

Parts

Parts listed in the bulletin
PartPart numberQty
Grease06539-SLJ-0031
Washer90511-671-0032

Data: Motorwise Workshop. Bulletin 4.

Squeaking noise from front suspension when steering wheel turned

Affects All models, →2007.Repair kit

Cause

Front suspension strut spring in direct contact with suspension strut lower spring seat.

Repair

  1. Fit modified suspension spring repair kit.
Parts3 parts
Parts listed in the bulletin
PartPart numberQty
Suspension spring repair kit - 1,706510-SJD-3062
Suspension spring repair kit - 2,006510-SJF-3052
Suspension spring repair kit - 2,2 i-CTDi06510-SJH-3052

Data: Motorwise Workshop. Bulletin 5.

Glossary

Technical terms used in this guide.

MIL
Malfunction indicator lamp — the engine warning light on the dashboard
ECM
Engine control module — the electronic unit that manages the engine
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Disc Runout
How much a brake disc wobbles; too much causes vibration or squeal
Driveshaft
The shaft that takes drive from the differential out to a wheel
Fascia
The dashboard and the surrounding interior panel
Fault Memory
The list of stored trouble codes in a control module

Frequently asked questions

What are the common faults with the Honda FR-V 1.7?

This guide contains five workshop bulletins for the Honda FR-V 1.7. Of these, two concern the steering and one the engine and fuel system. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Honda FR-V 1.7 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Honda FR-V 1.7 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →