Honda2006–2009

FR-V 1.8 R18A1: Common faults & known problems

Common faults & known problems

4 known faults documented in workshop bulletins. Of these, one concerns the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

1 documented fault — symptoms, causes and workshop fixes.

Engine malfunction indicator lamp (MIL) illuminated

Engine control module (ECM) software fault. Fix: re-program with updated software.

Overview

Affects
All models, 2007-08.
Fault codes
P0606
Remedy
Software update

Symptoms

Trouble code stored: P0606. Stored trouble code cannot be erased after recharging/replacing a discharged battery.

Repair steps

  1. Disconnect battery.
  2. Wait at least 3 minutes.
  3. Reconnect battery.
  4. Re-program ECM with upgraded software.

Data: Motorwise Workshop. Bulletin 3.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Front brake judder

Overview

Affects
All models, 2005-08.

Cause

Excessive front brake disc runout.

Repair

  1. Check front brake disc runout is less than 0.04 mm. Reface or replace front brake discs as necessary.
  2. Check front brake disc thickness variation is less than 0.015 mm. Reface or replace front brake discs as necessary.

Data: Motorwise Workshop. Bulletin 1.

Suspension & drivetrain

1 documented fault — symptoms, causes and workshop fixes.

Knocking noise from front wheel when pulling away

Overview

Affects
All models, 1982-05.
Remedy
Clean & lubricate

Cause

Contact between driveshaft and front wheel bearing.

Repair

  1. Clean driveshaft and wheel bearing contact surfaces.
  2. Apply grease to contact surfaces of driveshaft and wheel bearing.

Data: Motorwise Workshop. Bulletin 2.

Steering

1 documented fault — symptoms, causes and workshop fixes.

Scraping noise when turning steering wheel

Dry contact surfaces on the steering column lower shaft splined joint. Fix: fit a new part.

Overview

Affects
All models, 2004-07.
Remedy
Fit new part

Repair steps

  1. Centralise steering.
  2. Remove fascia lower trim panel.
  3. Mark alignment of steering column lower shaft to steering rack.
  4. Detach steering column lower shaft from steering rack.
  5. Ensure steering column lower shaft splines are free from dirt.
  6. DO NOT remove existing grease from steering column lower shaft splined joint.
  7. Apply modified grease to steering column lower shaft splined joint.
  8. Slide steering column lower shaft in and out 5 times.
  9. Ensure alignment of reference marks. Refit steering column lower shaft.
  10. Fit new steering column pinch bolt washer.
  11. Remove excess grease from steering column lower shaft splined joint.
  12. Refit fascia lower trim panel.

Parts

Parts listed in the bulletin
PartPart numberQty
Grease06539-SLJ-0031
Washer90511-671-0032

Data: Motorwise Workshop. Bulletin 4.

Glossary

Technical terms used in this guide.

ECM
Engine control module — the electronic unit that manages the engine
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Disc Runout
How much a brake disc wobbles; too much causes vibration or squeal
Driveshaft
The shaft that takes drive from the differential out to a wheel
Fascia
The dashboard and the surrounding interior panel
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool

Frequently asked questions

What are the common faults with the Honda FR-V 1.8?

This guide contains four workshop bulletins for the Honda FR-V 1.8. Of these, one concerns the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Honda FR-V 1.8 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Honda FR-V 1.8 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →