Alfa Romeo2009–2011

Spider 2.0 JTDM 16V 939B3.000: Common faults & known problems

Common faults & known problems

6 known faults documented in workshop bulletins. Of these, three concern the engine and fuel system and two the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

3 documented faults — symptoms, causes and workshop fixes.

Trouble code stored: P2264

Overview

Affects
All models with Diesel engines.
Fault codes
P2264

Cause

Poor or no connection of wiring harness at fuel/water separator sensor.

Faulty fuel/water separator sensor.

Repair steps

  1. Check wiring for positive supply at harness multi-plug terminal 3.
  2. Check fuel/water separator sensor wiring harness continuity.
  3. Check fuel/water separator sensor harness multi-plug for good contact.
  4. Renew fuel/water separator sensor.

Data: Motorwise Workshop. Bulletin 4.

Engine malfunction indicator lamp (MIL) illuminated

Overview

Affects
All models with Diesel engines.
Fault codes
P0237P0238P2562P2563

Symptoms

Lack of power. Possible trouble codes stored: P0237, P0238, P2562, P2563. Whistling noise from engine. White smoke coming from exhaust.

Cause

Turbocharger (TC) control pressure sensor faulty.

Internal failure of turbocharger (TC).

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Replace turbocharger (TC) and turbocharger (TC) control pressure sensor.

Data: Motorwise Workshop. Bulletin 5.

Engine coolant leak from intake manifold area

Overview

Affects
All models with 1.6/2.0 Diesel engines, →10/09.
Parts
4 parts

Cause

Intake manifold gasket failure due to Diesel fuel contamination.

Repair

  1. Pressure test cooling system.
  2. If coolant leak from area indicated: Replace black intake manifold gaskets with modified green gaskets.
Parts4 parts
Parts listed in the bulletin
PartPart numberQty
Intake manifold gasket kit717542111
Nut551921759
Collar - 1,6717141172
Collar - 2,0717141181

Data: Motorwise Workshop. Bulletin 6.

Electrical & ignition

2 documented faults — symptoms, causes and workshop fixes.

Intermittent self-activation of alarm system siren

Affects All models with alarm system, VIN →5019321.Fit new part

Cause

Alarm system in car movement sensors too sensitive.

Repair

  1. Fit new alarm system in car movement sensors.
Parts3 parts
Parts listed in the bulletin
PartPart numberQty
Alarm system in car movement primary sensor505116821
Alarm system in car movement secondary sensor505116831
Alarm system in car movement secondary sensor505116832

Data: Motorwise Workshop. Bulletin 1.

Automatic window partial opening function not working correctly

Affects All models, VIN →5014726.

Cause

Electric window control module software fault.

Repair

  1. Replace electric window control module(s) as required.
Parts8 parts
Parts listed in the bulletin
PartPart numberQty
Electric window control module, left front - without retractable door mirrors (LHD)505105101
Electric window control module, left front - with retractable door mirrors (LHD)505105111
Electric window control module, right front - without retractable door mirrors (LHD)505105141
Electric window control module, right front - with retractable door mirrors (LHD)505105151
Electric window control module, right front - without retractable door mirrors (RHD)505105121
Electric window control module, right front - with retractable door mirrors (RHD)505105131
Electric window control module, left front - without retractable door mirrors (RHD)505105161
Electric window control module, left front - with retractable door mirrors (RHD)505105171

Data: Motorwise Workshop. Bulletin 2.

Air conditioning & heating

1 documented fault — symptoms, causes and workshop fixes.

Erratic AC compressor operation

Affects All models with air conditioning (AC): 159: VIN →7053519. Spider/Brera: VIN →5010764.Fit modified part

Symptoms

Air conditioning (AC) inefficient when ambient air temperature is high.

Cause

AC receiver/drier faulty.

Repair

  1. Fit modified AC receiver/drier.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
AC receiver/drier717482631

Data: Motorwise Workshop. Bulletin 3.

Glossary

Technical terms used in this guide.

VIN
Vehicle identification number — 17 characters, found at the base of the windscreen and on the V5C logbook
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
AC
Air conditioning — the system that cools the cabin
TC
Turbocharger — the exhaust-driven compressor that boosts engine power
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Intake Manifold
The housing that distributes air into the cylinders
Multi-Plug
A multi-pin electrical connector on a wiring harness
Receiver/Drier
The air-conditioning filter/dryer that removes moisture from the refrigerant
Wiring Harness
The bundled cables that carry power and signals around the vehicle

Frequently asked questions

What are the common faults with the Alfa Romeo Spider 2.0 JTDM 16V?

This guide contains six workshop bulletins for the Alfa Romeo Spider 2.0 JTDM 16V. Of these, three concern the engine and fuel system and two the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Alfa Romeo Spider 2.0 JTDM 16V have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Alfa Romeo Spider 2.0 JTDM 16V faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →