Alfa Romeo1998–2001

Spider 1.8: Common faults & known problems

Common faults & known problems

7 known faults documented in workshop bulletins. Of these, five concern the engine and fuel system and one the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

5 documented faults — symptoms, causes and workshop fixes.

Poor driveability during warm up

Affects 1.8 1998 MY (→VIN 6062029). 2.0 1998 MY (→VIN 6061722).Software update

Symptoms

Hesitation. Poor idling.

Cause

Incorrect calibration of the engine control module (ECM).

Repair

  1. Re-program engine control module (ECM).

Data: Motorwise Workshop. Bulletin 1.

Idle speed surges

Throttle valve not closing correctly due to build up of deposits in throttle body. Fix: clean and lubricate.

Overview

Affects
All models.
Remedy
Clean & lubricate

Symptoms

Engine jerking. Poor throttle response.

Repair steps

  1. Remove throttle body intake pipe.
  2. Clean deposits from inner wall.
  3. Actuate throttle valve manually 3 to 5 times.
  4. Inspect throttle body for any remaining contamination.
  5. If necessary clean again.
  6. Fit throttle body intake pipe.
  7. Check idle speed.

Data: Motorwise Workshop. Bulletin 2.

Engine misfire

Water/oil ingress into spark plug orifice. Fix: clean and lubricate.

Overview

Affects
All models.
Remedy
Clean & lubricate

Symptoms

Engine malfunction indicator lamp (MIL) illuminated. Poor cold starting. Poor engine running.

Repair steps

  1. Clean ignition coil and spark plug orifice.
  2. Check spark plugs for insulator damage or arcing.
  3. Check cylinder head cover for leaks.

Data: Motorwise Workshop. Bulletin 5.

Failure to start

Overview

Affects
All models.

Symptoms

Failure to start when engine is hot. Trouble code stored in engine control module (ECM) fault memory.

Cause

Faulty crankshaft position (CKP) sensor.

Repair

  1. Replace crankshaft position (CKP) sensor.
  2. Access engine control module (ECM) fault memory and erase trouble codes.

Data: Motorwise Workshop. Bulletin 6.

Rattling noise from top of engine for several seconds when starting after the vehicle has stood for long periods

Overview

Affects
All models with 1.6/1.8/2.0 petrol engines.
Remedy
Fit modified part
Parts
4 parts

Cause

Camshaft position (CMP) actuator drains after standing for long period.

Oil non-return valve not included at manufacture.

Repair

  1. Engine No. →3575550. Remove cylinder head. Fit non-return valve to oil gallery of camshaft position (CMP) actuator. Refit cylinder head. Fit modified camshaft position (CMP) actuator. Fit new cylinder head cover gasket.
  2. Engine No. 3575550→. Fit modified camshaft position (CMP) actuator. Fit new cylinder head cover gasket.
Parts4 parts
Parts listed in the bulletin
PartPart numberQty
Camshaft position (CMP) actuator717383601
Non-return valve606778991
Cylinder head cover gasket (JTS)606694921
Cylinder head cover gasket (Twin spark)606555921

Data: Motorwise Workshop. Bulletin 7.

Electrical & ignition

1 documented fault — symptoms, causes and workshop fixes.

SRS warning lamp illuminated

Electrical resistance in seat belt pretensioner multi-plug under driver's or passenger's front seat. Fix: clean and lubricate.

Overview

Affects
All models.
Remedy
Clean & lubricate

Repair steps

  1. Ensure ignition switched OFF.
  2. Check and clean seat belt pretensioner multi-plug contacts.
  3. Secure harness/multi-plug to seat frame with cable tie.
  4. Diagnostic equipment required to reset SRS warning lamp.

Data: Motorwise Workshop. Bulletin 4.

Other

1 documented fault — symptoms, causes and workshop fixes.

Creaking noise from fascia

Affects All models.Adjust & tighten

Cause

Fascia upper bolts loose.

Repair

  1. Tighten fascia upper bolts.

Data: Motorwise Workshop. Bulletin 3.

Glossary

Technical terms used in this guide.

MIL
Malfunction indicator lamp — the engine warning light on the dashboard
ECM
Engine control module — the electronic unit that manages the engine
VIN
Vehicle identification number — 17 characters, found at the base of the windscreen and on the V5C logbook
Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
CKP
Crankshaft position sensor — tells the engine control module where the crankshaft is in its rotation
CMP
Camshaft position — a sensor that tells the engine control module where the camshaft is
SRS
Supplementary restraint system — the airbags and seat-belt pretensioners
Actuator
A motor or solenoid that moves a mechanical part on command
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Crankshaft Position
Where the crankshaft is in its rotation — used for ignition and injection timing
Fascia
The dashboard and the surrounding interior panel
Fault Memory
The list of stored trouble codes in a control module
Multi-Plug
A multi-pin electrical connector on a wiring harness
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Calibration
Setting a sensor or module so its readings match the real world

Frequently asked questions

What are the common faults with the Alfa Romeo Spider 1.8?

This guide contains seven workshop bulletins for the Alfa Romeo Spider 1.8. Of these, five concern the engine and fuel system and one the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Alfa Romeo Spider 1.8 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Alfa Romeo Spider 1.8 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →