Workshop data for the 2.5-litre petrol (engine code 2AR-FXE). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.
Valve clearances on the Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) are hydraulic — they self-adjust, so no manual clearance figure applies.
Valve clearance - INLETmm
Hydraulic
Valve clearance - EXHAUSTmm
Hydraulic
02
Engine oil & fluids
Engine oil
The Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) takes 4.4 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
Lubricants and capacities — complete reference
Preferred engine oil
Ambient temperature range
All temperatures
Engine oil grade SAE
0W-20
Engine oil classification API/ACEA
SL
Engine oil options
Ambient temperature range
All temperatures
Engine oil grade SAE
5W-20, 5W-30
Engine oil classification API/ACEA
SL
Ambient temperature range
-18°C➞
Engine oil grade SAE
10W-30
Engine oil classification API/ACEA
SL
Ambient temperature range
-12°C➞
Engine oil grade SAE
15W-40
Engine oil classification API/ACEA
SL
Engine with filter(s) litres
4.4
Other lubricants and capacities
Automatic transmission fluid Type
ATF WS
Automatic transmission (drain & refill) litres
3.8
Do not drive vehicle in inspection mode as damage to the vehicle may occur.
Differential oil grade - rear SAE
Toyota Genuine ATF
Differential rear litres
1.8
Coolant Type
Super long life
Coolant Colour
Pink
Cooling system - total capacity litres
6.9
Repeat steps 7-8 four times.
Brake fluid Type
DOT 3/4
03
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) are replaced at a minimum thickness of 25 mm (ventilated) front and 10,5 mm rear.
Minimum disc thickness for replacement - ventilatedFront
25 mm
Minimum disc thickness for replacementRear
10,5 mm
Maximum drum diameter for replacementRear
174 mm
Brake disc and drum dimensions
Disc runoutFront
0,05 mm
Disc runoutRear
0,15 mm
Minimum pad thicknessFront
1 mm
Minimum pad thicknessRear
1 mm
Minimum shoe thicknessRear
1 mm
Parking brake travelNo. of notches
6-8
04
Service & electrical
Tuning and emissions
Tuning conditions
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View more information
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Ignition timing
Ignition timing - basic BTDC°Engine/rpm
10±2/1000 Not adjustable
Ignition advance checks°Engine/rpm
ECM Controlled
Idle speedrpm
1000±50 Not adjustable
Oil temperature°C
80
CO level at idle speed - tailpipeVol. % CO
0,2 Max Not adjustable
HC level at idle speedppm
100
CO2 level at idle speedVol. % CO2
14,5-16
O2 level at idle speedVol. % O2
0,1-0,5
Increased idle speed for CO testrpm
2500-3000
CO content at increased idle speedVol. %
0,2
Lambda at increased idleλ
0,97-1,03
Service checks and adjustments
Compression pressurebar
8,0-11,0
Oil pressurebar/rpm
1,5 Min/1000
Radiator capbar
1,00-1,23
Thermostat opens°C
78-82
Fuel system
System pressurebar
3,0-3,4
Spark plugs
Spark plugsOriginal equipment
Denso
Spark plugType
FK16HR-A8
Electrode gapmm
0,7-0,8
05
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) are tightened in 4 stages: 36 Nm, then 36 Nm, then 90°, then a final 90°.
Cylinder head
Renew bolts
Yes
Tighten
36 Nm
Tighten
36 Nm
Tighten
90°
Tighten
90°
Cylinder head instructions
—
Other engine tightening torques
Main bearingsRenew bolts/nuts
Yes
Main bearingsStage 1
1)20 Nm 2)40 Nm
Main bearingsStage 2
90°
Big end bearingsRenew bolts/nuts
Yes
Big end bearingsStage 1
40 Nm
Big end bearingsStage 2
90°
Oil pump to cylinder block
40 Nm
Sump drain bolt
40 Nm
Flywheel/driveplate
130 Nm
Clutch pressure plate
30 Nm
Crankshaft pulley/damper bolts
260
Camshaft sprocket/gear
85 Nm
Camshaft carrier/cap
—
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—
Camshaft carrier/cap
Camshaft/rocker cover
12 Nm
Inlet manifold to cylinder head
28 Nm
Exhaust manifold to cylinder head
35 Nm
Exhaust downpipe to manifold
43 Nm
Water pump
10 Nm
Spark plugs
25 Nm
Fuel rail
21 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
10 Nm
Camshaft position (CMP) sensor
10 Nm
Lambda sensor (Oxygen)
44 Nm
Knock sensor (KS)
20 Nm
Engine oil pressure switch
15 Nm
Oil filter
25 Nm
Chassis tightening torques
Front hub
292 Nm
Front hub - wheel bearing housing bolts
96 Nm
Rear hub
216 Nm
Rear hub - wheel bearing housing bolts
90 Nm
Steering wheel
50 Nm
Steering rack/box mounting
110 Nm
Steering rack/box fixing
Steering track rod end
49 Nm
Steering track rod end
Brake caliper to carrierFront
35 Nm
Brake caliper/carrier to hubFront
107 Nm
Brake caliper to carrierRear
27 Nm
Brake caliper/carrier to hubRear
88 Nm
ABS sensorFront
9 Nm
ABS sensorRear
9 Nm
Road wheels
103 Nm
06
Air conditioning
No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Compressor clutch/magnetic coupling
No
Compressor variable displacement solenoid
No
Air conditioning refrigerantType
—
Do not mix R134a with R1234yf.
Air conditioning refrigerant quantitygrams
—
Refrigerant quantity
Air conditioning oil group
POE
Air conditioning oilType
Dens Oil 11
High voltage electric motor within compressor; correct oil must be used to reduce risk of electric shock.
Air conditioning oil quantitycm³
127±7
Air conditioning oil viscosityISO
46
Frequently asked questions
How much oil does the Toyota RAV4 2.5 Hybrid Synergy Drive take?
The Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) takes 4.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota RAV4 2.5 Hybrid Synergy Drive?
Valve clearances on the Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the cylinder head torque for the Toyota RAV4 2.5 Hybrid Synergy Drive?
The cylinder head bolts on the Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) are tightened in 4 stages: 36 Nm, then 36 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota RAV4 2.5 Hybrid Synergy Drive?
Brake discs on the Toyota RAV4 2.5 Hybrid Synergy Drive (2015–2019) are replaced at a minimum thickness of 25 mm (ventilated) front and 10,5 mm rear.