Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 1499 |
| Fuel system Make | Bosch |
| Fuel system Type | MD1CS003 |
Injection system
| Air metering Type | Mass/MAP |
|---|---|
| Fuel/injection pump assembly Make | Bosch |
| Pump type | Common rail |
| Fuel main pump delivery pressure bar | 2000 Max |
| Fuel feed/lift pump delivery pressure bar | 3,5-8,2 |
| Engine coolant temperature (ECT) sensor Ohm/°C | 617-629/80 |
| Intake air temperature (IAT) sensor Ohm/°C | 5904-6243/20 |
Injection sequence
The injection sequence for the Toyota Proace City Proace City Verso 1.5 (2020–2026) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances on the Toyota Proace City Proace City Verso 1.5 (2020–2026) are hydraulic — they self-adjust, so no manual clearance figure applies.
| Valve clearance - INLET mm | Hydraulic |
|---|---|
| Valve clearance - EXHAUST mm | Hydraulic |
Engine oil & fluids
Engine oil
The specified engine oil grade is SAE 5W-30 synthetic for all ambient temperatures, with oil specification FPW9.55535/03.
Manual gearbox
See the reference table for the complete manual gearbox entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 Synthetic |
| Engine oil classification OEM | FPW9.55535/03 |
| Engine with filter(s) litres | — |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | Total Transmission HBVFE2 75W |
| Manual transmission litres | 1.8 |
| Manual transmission | |
| Manual transmission (dry fill) litres | 1.9 |
| Coolant Type | Freecor DSC |
| Brake fluid Type | DOT 4+ |
| Clutch fluid Type | DOT 4+ |
| Selective catalytic reduction (SCR) additive Type | AdBlue |
| Selective catalytic reduction (SCR) additive litres | 17.0 |
Brakes & wear limits
Brake disc thickness
Rear brake discs on the Toyota Proace City Proace City Verso 1.5 (2020–2026) are replaced at a minimum thickness of 10 mm.
| Minimum disc thickness for replacement - ventilated Front | — |
|---|---|
| Minimum disc thickness - ventilated disc | |
| Minimum disc thickness for replacement Rear | 10 mm |
Brake disc and drum dimensions
| Minimum disc thickness - ventilated disc | |
|---|---|
| Disc thickness variation Front | 0,010 mm |
| Disc runout Front | 0,05 mm |
| Minimum pad thickness Front | 2 mm |
| Minimum pad thickness Rear | 2 mm |
Service & electrical
Battery
The Toyota Proace City Proace City Verso 1.5 (2020–2026) uses a 12 V, 70 Ah battery.
| Battery V/RC(Ah) | 12 (70) |
|---|
Glow plugs
Glow plugs for the Toyota Proace City Proace City Verso 1.5 (2020–2026): Original equipment 98 090 881 80, Beru GE138, Bosch 0 250 404 007, Champion CH917 and NGK Y8012AS.
| Glow plug - part no. Original equipment | 98 090 881 80 |
|---|---|
| Glow plug - part no. Beru | GE138 |
| Glow plug - part no. Bosch | 0 250 404 007 |
| Glow plug - part no. Champion | CH917 |
| Glow plug - part no. NGK | Y8012AS |
Service checks and adjustments
| Turbo boost pressure bar/rpm | 0,6/4000 |
|---|---|
| Oil pressure bar/rpm | 1,3/1000 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Proace City Proace City Verso 1.5 (2020–2026) are tightened in 4 stages: 20 Nm, then 40 Nm, then 130°, then a final 130°.
| Cylinder head | |
|---|---|
| Renew bolts | Yes |
| Tighten | 20 Nm |
| Tighten | 40 Nm |
| Tighten | 130° |
| Tighten | 130° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | Yes |
| Main bearings Stage 1 | — |
| View more information | — |
| Assemble components within 5 minutes. | |
| Big end bearings Renew bolts/nuts | Yes |
| Big end bearings Stage 1 | 10 Nm |
| Big end bearings Stage 2 | 15 Nm+150° |
| Oil pump to cylinder block | 1)5 Nm 2)9 Nm |
| View more information | — |
| Assemble components within 5 minutes. Excess sealant can cause engine damage. | |
| Sump bolts | — |
| View more information | — |
| Two-piece sump | |
| Sump drain bolt | 42 Nm |
| Flywheel/driveplate | 1)10 Nm 2)30 Nm+90°/- |
| Clutch pressure plate | 20 Nm |
| Crankshaft pulley/damper centre bolt | 35 Nm+190° |
| Camshaft sprocket/gear | 20 Nm+50° |
| Camshaft carrier/cap | — |
| View more information | — |
| Camshaft cover (oil separator) | |
| Inlet manifold to cylinder head | 8 Nm |
| Exhaust manifold to cylinder head | 25 Nm |
| Water pump | 1)5 Nm 2)9 Nm |
| Injector/clamp | 10 Nm+95° |
| Injector pipe unions | 1)10 Nm 2)28 Nm |
| Fuel/injection pump sprocket/gear | 50 Nm |
| Fuel/injection pump flange | 20 Nm |
| Fuel/injection pump mounting | 20 Nm |
| Glow plugs | 6 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Camshaft position (CMP) sensor | 8 Nm |
| Nitrogen oxide (NOx) sensor | 50 Nm |
| Engine oil pressure switch | 32 Nm |
| Oil filter | 25 Nm |
| Chassis tightening torques | |
| Front hub | 285 Nm |
| Rear hub - wheel bearing housing bolts | 115 Nm |
| Steering wheel | 35 Nm |
| Steering rack/box mounting | 120 Nm |
| Steering track rod end | 60 Nm |
| Brake disc to hub Front | 10 Nm |
| Brake caliper to carrier Front | 30 Nm |
| Brake caliper/carrier to hub Front | 45 Nm+35° |
| Brake disc to hub Rear | 8 Nm |
| Brake caliper to carrier Rear | 30 Nm |
| Brake caliper to carrier - rear | |
| Brake caliper/carrier to hub Rear | 100 Nm |
| Back plate to hub Rear | 8 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | — |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | — |
| Do not mix R134a with R1234yf. | |
| Air conditioning refrigerant quantity grams | — |
| Refer to label under bonnet or on compressor. | |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | SPA2 |
| Air conditioning oil quantity cm³ | 120 |
Frequently asked questions
What is the injection sequence of the Toyota Proace City Proace City Verso 1.5?
The injection sequence for the Toyota Proace City Proace City Verso 1.5 (2020–2026) is 1-3-4-2.
What glow plugs does the Toyota Proace City Proace City Verso 1.5 use?
Glow plugs for the Toyota Proace City Proace City Verso 1.5 (2020–2026): Original equipment 98 090 881 80, Beru GE138, Bosch 0 250 404 007, Champion CH917 and NGK Y8012AS.
How much oil does the Toyota Proace City Proace City Verso 1.5 take?
The specified engine oil grade is SAE 5W-30 synthetic for all ambient temperatures, with oil specification FPW9.55535/03.
What are the valve clearances for the Toyota Proace City Proace City Verso 1.5?
Valve clearances on the Toyota Proace City Proace City Verso 1.5 (2020–2026) are hydraulic — they self-adjust, so no manual clearance figure applies.
What is the cylinder head torque for the Toyota Proace City Proace City Verso 1.5?
The cylinder head bolts on the Toyota Proace City Proace City Verso 1.5 (2020–2026) are tightened in 4 stages: 20 Nm, then 40 Nm, then 130°, then a final 130°.
What is the minimum brake disc thickness for the Toyota Proace City Proace City Verso 1.5?
Rear brake discs on the Toyota Proace City Proace City Verso 1.5 (2020–2026) are replaced at a minimum thickness of 10 mm.