Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2982 |
| Compression ratio :1 | 18,4 |
Injection system
| Air metering Type | Mass |
|---|---|
| Pump type | Common rail |
| Engine coolant temperature (ECT) sensor Ohm/°C | 2,5/20 |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm | 1630-2740 |
| Injector Ohm | 2,6-2,8 |
| Intake air temperature (IAT) sensor Ohm/°C | 2,5 |
Injection sequence
The injection sequence for the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,20-0,30 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,35-0,45 cold |
Engine oil & fluids
Engine oil
The Toyota Landcruiser Prado 3.0 D-4D (2002–2004) takes 7.4 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.2 litres. The specified oil is SAE 75W-90, with classification GL-3.
Transfer box
See the reference table for the complete transfer box entries and their conditions.
Coolant
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Preferred engine oil | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Engine oil options | |
| Ambient temperature range | -18°C➞38°C |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Ambient temperature range | -7°C➞38°C |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Engine with filter(s) litres | 7.4 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission oil classification | GL-3 |
| Manual transmission litres | 2.2 |
| Automatic transmission fluid Type | — |
| Automatic transmission (drain & refill) litres | — |
| View more information | — |
| If 'D' shift indicator flashes, switch ignition OFF. Allow ATF to cool, then repeat above procedure. | |
| Automatic transmission (dry fill) litres | — |
| Dry fill capacity | |
| Differential oil grade - front SAE | 75W-85 |
| Differential oil classification - front | GL-5 |
| Differential front/AT litres | 1.4 |
| Differential oil grade - rear SAE | 75W-85 |
| Differential oil classification - rear | GL-5 |
| Differential rear litres | — |
| Transfer box oil grade SAE | 75W-90 |
| Transfer box oil classification | GL-5 |
| Transfer box litres | 1.4 |
| Cooling system - total capacity litres | 10.8-11.3 |
| Brake fluid Type | DOT 3 |
| Power steering fluid Type | Dexron III |
| Power steering fluid litres | 1.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) are replaced at a minimum thickness of 26 mm (ventilated) front and 16 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 26 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 16 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,05 mm |
|---|---|
| Disc runout Rear | 0,20 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
| Parking brake travel No. of notches | 5-7 |
Service & electrical
Tuning and emissions
| Idle speed rpm | 700±50 |
|---|---|
| Rated no load speed rpm | 4500-4700 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 625-775 |
| Governed speed range - for smoke test rpm | 4500-4700 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - EU limit m-1 (%) | 3,00 (73) |
| Smoke opacity - homologation value m-1 (%) | 2,50 (66) |
Starting and charging
| Battery V/RC(Ah) | 12 |
|---|---|
| Alternator output A/V/rpm | 30/14/2000 |
Service checks and adjustments
| Compression pressure bar | 22,0-27,0 |
|---|---|
| Turbo boost pressure bar/rpm | 1,1/4600 |
| Oil pressure bar/rpm | 2,5/3000 |
| Radiator cap bar | 0,95-1,25 |
| Thermostat opens °C | 80-84 |
Glow plugs
| Glow plug nominal rating V/A | 12 |
|---|
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) are tightened in 5 stages: 20 Nm, then 40 Nm, then 85 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Tighten | 20 Nm |
| Tighten | 40 Nm |
| Tighten | 85 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| View more information | — |
| Main bearings Stage 1 | 50 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings Stage 1 | 35 Nm |
| Big end bearings Stage 2 | 90° |
| Oil pump to cylinder block | 13 Nm |
| Sump bolts | 9 Nm |
| Sump drain bolt | 34 Nm |
| Flywheel/driveplate | 145 Nm/178 Nm |
| Clutch pressure plate | 14 Nm |
| Crankshaft pulley/damper centre bolt | 365 Nm |
| Camshaft sprocket/gear | 98 Nm |
| Camshaft carrier/cap | 19 Nm |
| Camshaft/rocker cover | 9 Nm |
| Inlet manifold to cylinder head | 29 Nm |
| Exhaust manifold to cylinder head | 52 Nm |
| Exhaust downpipe to manifold | 62 Nm |
| Water pump | 13 Nm |
| Injector/clamp | 22 Nm |
| Injector pipe unions | 35 Nm |
| Fuel/injection pump sprocket/gear | 103 Nm |
| Fuel/injection pump flange | 21 Nm |
| Fuel/injection pump mounting | 21 Nm |
| Glow plugs | 13 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Camshaft position (CMP) sensor | 8 Nm |
| Engine coolant temperature (ECT) sensor | 15 Nm |
| Engine oil pressure switch | 15 Nm |
| Chassis tightening torques | |
| Front hub | 235 Nm |
| Steering wheel | 50 Nm |
| Steering rack/box mounting | 100 Nm |
| Steering track rod end | 91 Nm |
| Brake caliper/carrier to hub Front | 123 Nm |
| Brake caliper to carrier Rear | 88 Nm |
| Brake caliper/carrier to hub Rear | 105 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 112 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 650±30 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Landcruiser Prado 3.0 D-4D?
The injection sequence for the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) is 1-3-4-2.
How much oil does the Toyota Landcruiser Prado 3.0 D-4D take?
The Toyota Landcruiser Prado 3.0 D-4D (2002–2004) takes 7.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Landcruiser Prado 3.0 D-4D?
Valve clearances for the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Landcruiser Prado 3.0 D-4D?
The cylinder head bolts on the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) are tightened in 5 stages: 20 Nm, then 40 Nm, then 85 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Landcruiser Prado 3.0 D-4D?
Brake discs on the Toyota Landcruiser Prado 3.0 D-4D (2002–2004) are replaced at a minimum thickness of 26 mm (ventilated) front and 16 mm rear.