Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 2494 |
| Compression ratio :1 | 17,4 |
Injection system
| Air metering Type | Mass/MAP |
|---|---|
| Fuel/injection pump assembly Make | Bosch |
| Fuel/injection pump assembly Type | HP3 |
| Pump type | Common rail |
| Nozzle opening pressure - new/used bar | 159-171/154-166 |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm | 2,065-3,225 |
| Injector Ohm | 2,5-3,1 |
| Intake air temperature (IAT) sensor Ohm/°C | 2211-2649/20 |
Injection sequence
The injection sequence for the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,20-0,30 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,35-0,45 cold |
Engine oil & fluids
Engine oil
The Toyota Hiace PowerVan 2.5 D-4D (2006–2012) takes 7.3 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The specified manual gearbox oil is SAE 75W-90, with classification GL-4/5.
See the reference table for the complete manual gearbox entries and their conditions.
Transfer box
The transfer box has a listed capacity of 1.3 litres. The specified oil is SAE 75W-90, with classification GL-4/5.
Coolant
The listed total cooling-system capacity is 10.5 litres.
Grades, filling conditions and capacities
| Preferred engine oil | |
|---|---|
| Ambient temperature range | All temperatures |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Engine oil options | |
| Ambient temperature range | -18°C➞ |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -12°C➞ |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Ambient temperature range | -7°C➞ |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Engine with filter(s) litres | 7.3 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission oil classification | GL-4/5 |
| Manual transmission litres | 2,6 4x4=2,2 |
| Differential oil grade - front SAE | 90W |
| Differential oil classification - front | GL-5 |
| Differential front/AT litres | 1.4 |
| Differential oil grade - rear SAE | 90W |
| Differential oil classification - rear | GL-5 |
| Differential rear litres | 1.2 |
| Transfer box oil grade SAE | 75W-90 |
| Transfer box oil classification | GL-4/5 |
| Transfer box litres | 1.3 |
| Cooling system - total capacity litres | 10.5 |
| Brake fluid Type | DOT 3 |
| Power steering fluid Type | Dexron II/III |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 272 mm.
| Minimum disc thickness for replacement - ventilated Front | 26 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 272 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,09 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 4-7 |
Service & electrical
Tuning and emissions
| Idle speed rpm | 700±50 |
|---|---|
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 650-750 |
| Governed speed range - for smoke test rpm | 4450-4750 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - EU limit m-1 (%) | 3,00 (73) |
| Smoke opacity - homologation value m-1 (%) | 1,50 (48) |
Starting and charging
| Battery V/RC(Ah) | 12 |
|---|---|
| Maximum cranking amps A | 180 |
| Alternator output A/V/rpm | 80/12/2000 |
Service checks and adjustments
| Compression pressure bar | 27 |
|---|---|
| Oil pressure bar/rpm | 2,2/3000 |
| Radiator cap bar | 0,90-1,20 |
| Thermostat opens °C | 80-84 |
Glow plugs
| Glow plug nominal rating V/A | 12 |
|---|---|
| Glow plug activation time secs | 3,0 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) are tightened in 4 stages: 40 Nm, then 85 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Tighten | 40 Nm |
| Tighten | 85 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | — |
| View more information | — |
| Main bearings Stage 1 | 50 Nm |
| Main bearings Stage 2 | 90° |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings Stage 1 | 35 Nm |
| Big end bearings Stage 2 | 90° |
| Sump bolts | 16 Nm |
| Sump drain bolt | 34 Nm |
| Flywheel/driveplate | 145 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 365 Nm |
| Camshaft sprocket/gear | 98 Nm |
| Camshaft carrier/cap | 19 Nm |
| Camshaft/rocker cover | 9 Nm |
| Inlet manifold to cylinder head | 29 Nm |
| Exhaust manifold to cylinder head | 52 Nm |
| Exhaust downpipe to manifold | 43 Nm |
| Water pump | 13 Nm |
| Injector/clamp | 22 Nm |
| Injector pipe unions | 33±2 Nm |
| Fuel/injection pump sprocket/gear | 103 Nm |
| Fuel/injection pump flange | 31 Nm |
| Fuel/injection pump mounting | 21 Nm |
| Glow plugs | 13 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Engine coolant temperature (ECT) sensor | 20 Nm |
| Engine oil pressure switch | 15 Nm |
| Chassis tightening torques | |
| Rear hub | 290 Nm |
| Steering wheel | 34 Nm |
| Steering rack/box mounting | 118 Nm |
| Steering track rod end | 91 Nm |
| Brake disc to hub Front | 71 Nm |
| Brake caliper to carrier Front | 34 Nm |
| Brake caliper/carrier to hub Front | 147 Nm |
| ABS sensor Front | 19 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 550±30 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil quantity cm³ | — |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Hiace PowerVan 2.5 D-4D?
The injection sequence for the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) is 1-3-4-2.
How much oil does the Toyota Hiace PowerVan 2.5 D-4D take?
The Toyota Hiace PowerVan 2.5 D-4D (2006–2012) takes 7.3 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Hiace PowerVan 2.5 D-4D?
Valve clearances for the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Hiace PowerVan 2.5 D-4D?
The cylinder head bolts on the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) are tightened in 4 stages: 40 Nm, then 85 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Hiace PowerVan 2.5 D-4D?
Brake discs on the Toyota Hiace PowerVan 2.5 D-4D (2006–2012) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 272 mm.