Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity cc | 1995 |
| Compression ratio :1 | 18,6 |
Injection system
| Fuel/injection pump assembly Make | Denso |
|---|---|
| Pump type | Common rail |
| Injector nozzle Make | Denso |
Injection sequence
The injection sequence for the Toyota Corolla 2.0 D-4D (2000–2002) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Corolla 2.0 D-4D (2000–2002) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,20-0,30 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,35-0,45 cold |
Engine oil & fluids
Engine oil
The Toyota Corolla 2.0 D-4D (2000–2002) takes 6.4 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.5 litres. The specified oil is SAE 75W-90, with classification GL-4/5.
Coolant
The listed total cooling-system capacity is 7.0 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | -29°C➞10°C |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -18°C➞38°C |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Ambient temperature range | -7°C➞38°C |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Engine with filter(s) litres | 6.4 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission oil classification | GL-4/5 |
| Manual transmission litres | 2.5 |
| Cooling system - total capacity litres | 7.0 |
| Brake fluid Type | DOT 4 |
| Power steering fluid Type | Dexron III |
| Power steering fluid litres | 0.8 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Corolla 2.0 D-4D (2000–2002) are replaced at a minimum thickness of 20 mm (ventilated) front and 8 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 20 mm |
|---|---|
| Minimum disc thickness for replacement Rear | 8 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,05 mm |
|---|---|
| Disc runout Rear | 0,15 mm |
| Minimum pad thickness Front | 1 mm |
| Minimum pad thickness Rear | 1 mm |
| Parking brake travel No. of notches | 5-8 |
Service & electrical
Battery
The Toyota Corolla 2.0 D-4D (2000–2002) uses a 12 V, 64 Ah battery (reserve capacity 110 minutes).
| Battery V/RC(Ah) | 12/110 (64) |
|---|
Tuning and emissions
| Idle speed rpm | 750±50 |
|---|---|
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 700-800 |
| Governed speed range - for smoke test rpm | 5100-5250 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - EU limit m-1 (%) | 3,00 (73) |
Starting and charging
| Maximum cranking amps A | 173-211 |
|---|---|
| Alternator output A/V/rpm | 30/13,5/3000 |
Service checks and adjustments
| Compression pressure bar | 22,6-27,5 |
|---|---|
| Turbo boost pressure bar/rpm | 0,58-0,79 |
| Oil pressure bar/rpm | 2,5-5,9/4500 |
| Radiator cap bar | 0,93-1,22 |
| Thermostat opens °C | 80-84 |
Glow plugs
| Glow plug nominal rating V/A | 12,0 |
|---|---|
| Glow plug activation time secs | 2,1 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Corolla 2.0 D-4D (2000–2002) are tightened in 6 stages: 15 Nm, then 30 Nm, then 45 Nm, then 90°, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Tighten | 15 Nm |
| Tighten | 30 Nm |
| Tighten | 45 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 55 Nm |
| Main bearings Stage 2 | 115 Nm |
| Big end bearings Renew bolts/nuts | — |
| View more information | — |
| Big end bearings Stage 1 | 15 Nm |
| Big end bearings Stage 2 | 30 Nm+90° |
| Oil pump to cylinder block | 31,4 Nm |
| Sump bolts | 12 Nm |
| Sump drain bolt | 34,4 Nm |
| Flywheel/driveplate | 88 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 180 Nm |
| Camshaft sprocket/gear | 88 Nm |
| Camshaft carrier/cap | 20 Nm |
| Camshaft/rocker cover | 13 Nm |
| Inlet manifold to cylinder head | 20 Nm |
| Exhaust manifold to cylinder head | 46 Nm |
| Water pump | 31 Nm |
| Injector/clamp | 26 Nm |
| Fuel/injection pump sprocket/gear | 103 Nm |
| Fuel/injection pump flange | 20 Nm |
| Fuel/injection pump mounting | 20 Nm |
| Glow plugs | 13 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm |
| Camshaft position (CMP) sensor | 8 Nm |
| Engine coolant temperature (ECT) sensor | 20 Nm |
| Chassis tightening torques | |
| Front hub | 216 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 34 Nm |
| Brake caliper/carrier to hub Front | 88 Nm |
| Brake caliper to carrier Rear | 27 Nm |
| Brake caliper/carrier to hub Rear | 47 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 650±50 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 9 |
| Air conditioning oil viscosity ISO | 100 |
Frequently asked questions
What is the injection sequence of the Toyota Corolla 2.0 D-4D?
The injection sequence for the Toyota Corolla 2.0 D-4D (2000–2002) is 1-3-4-2.
How much oil does the Toyota Corolla 2.0 D-4D take?
The Toyota Corolla 2.0 D-4D (2000–2002) takes 6.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Corolla 2.0 D-4D?
Valve clearances for the Toyota Corolla 2.0 D-4D (2000–2002) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Corolla 2.0 D-4D?
The cylinder head bolts on the Toyota Corolla 2.0 D-4D (2000–2002) are tightened in 6 stages: 15 Nm, then 30 Nm, then 45 Nm, then 90°, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Corolla 2.0 D-4D?
Brake discs on the Toyota Corolla 2.0 D-4D (2000–2002) are replaced at a minimum thickness of 20 mm (ventilated) front and 8 mm rear.
What battery does the Toyota Corolla 2.0 D-4D use?
The Toyota Corolla 2.0 D-4D (2000–2002) uses a 12 V, 64 Ah battery (reserve capacity 110 minutes).