Toyota2000–2002Technical specifications

Corolla 2.0 D-4D: Technical specifications

Workshop data for the 2-litre diesel (engine code 1CD-FTV). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (1CD-FTV) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Corolla
Years
2000–2002
Fuel
Diesel
Engine code
1CD-FTV

Performance & efficiency

Power
66 kW (90 hp)
Engine size
1,995 cc
Cylinders
4 · DOHC
Compression ratio
18.6:1

Fluids & capacities

Engine oil (with the filter)
6.4 litres
All 102 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity cc1995
Compression ratio :118,6

Injection system

Fuel/injection pump assembly MakeDenso
Pump typeCommon rail
Injector nozzle MakeDenso

Injection sequence

The injection sequence for the Toyota Corolla 2.0 D-4D (2000–2002) is 1-3-4-2.

Injection sequence1-3-4-2

Valve clearances

Valve clearances for the Toyota Corolla 2.0 D-4D (2000–2002) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.

Valve clearance - INLET mm0,20-0,30 cold
Valve clearance - EXHAUST mm0,35-0,45 cold

Engine oil & fluids

Engine oil

The Toyota Corolla 2.0 D-4D (2000–2002) takes 6.4 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.5 litres. The specified oil is SAE 75W-90, with classification GL-4/5.

Coolant

The listed total cooling-system capacity is 7.0 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range -29°C➞10°C
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA CF/B1, B3
Ambient temperature range -18°C➞38°C
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA CF/B1, B3
Ambient temperature range -12°C➞38°C
Engine oil grade SAE 15W-40
Engine oil classification API/ACEA CF/B2, B3
Ambient temperature range -7°C➞38°C
Engine oil grade SAE 20W-50
Engine oil classification API/ACEA CF/B2, B3
Engine with filter(s) litres 6.4
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission oil classification GL-4/5
Manual transmission litres 2.5
Cooling system - total capacity litres 7.0
Brake fluid Type DOT 4
Power steering fluid Type Dexron III
Power steering fluid litres 0.8

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Corolla 2.0 D-4D (2000–2002) are replaced at a minimum thickness of 20 mm (ventilated) front and 8 mm rear.

Minimum disc thickness for replacement - ventilated Front20 mm
Minimum disc thickness for replacement Rear8 mm

Brake disc and drum dimensions

Disc runout Front0,05 mm
Disc runout Rear0,15 mm
Minimum pad thickness Front1 mm
Minimum pad thickness Rear1 mm
Parking brake travel No. of notches5-8

Service & electrical

Battery

The Toyota Corolla 2.0 D-4D (2000–2002) uses a 12 V, 64 Ah battery (reserve capacity 110 minutes).

Battery V/RC(Ah)12/110 (64)

Tuning and emissions

Idle speed rpm750±50
Oil temperature °C80
Idle speed - for smoke test rpm700-800
Governed speed range - for smoke test rpm5100-5250
Maximum time at governed speed secs1,0
Test mode A/BB
Probe type 1/21
Conditioning Accelerations/rpm3
Smoke opacity - EU limit m-1 (%)3,00 (73)

Starting and charging

Maximum cranking amps A173-211
Alternator output A/V/rpm30/13,5/3000

Service checks and adjustments

Compression pressure bar22,6-27,5
Turbo boost pressure bar/rpm0,58-0,79
Oil pressure bar/rpm2,5-5,9/4500
Radiator cap bar0,93-1,22
Thermostat opens °C80-84

Glow plugs

Glow plug nominal rating V/A12,0
Glow plug activation time secs2,1

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Toyota Corolla 2.0 D-4D (2000–2002) are tightened in 6 stages: 15 Nm, then 30 Nm, then 45 Nm, then 90°, then 90°, then a final 90°.

Cylinder head
Tighten15 Nm
Tighten30 Nm
Tighten45 Nm
Tighten90°
Tighten90°
Tighten90°
Cylinder head instructions—
Cylinder head
View more information—
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 155 Nm
Main bearings Stage 2115 Nm
Big end bearings Renew bolts/nuts—
View more information—
Big end bearings Stage 115 Nm
Big end bearings Stage 230 Nm+90°
Oil pump to cylinder block31,4 Nm
Sump bolts12 Nm
Sump drain bolt34,4 Nm
Flywheel/driveplate88 Nm
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt180 Nm
Camshaft sprocket/gear88 Nm
Camshaft carrier/cap20 Nm
Camshaft/rocker cover13 Nm
Inlet manifold to cylinder head20 Nm
Exhaust manifold to cylinder head46 Nm
Water pump31 Nm
Injector/clamp26 Nm
Fuel/injection pump sprocket/gear103 Nm
Fuel/injection pump flange20 Nm
Fuel/injection pump mounting20 Nm
Glow plugs13 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor8 Nm
Camshaft position (CMP) sensor8 Nm
Engine coolant temperature (ECT) sensor20 Nm
Chassis tightening torques
Front hub216 Nm
Steering track rod end49 Nm
Brake caliper to carrier Front34 Nm
Brake caliper/carrier to hub Front88 Nm
Brake caliper to carrier Rear27 Nm
Brake caliper/carrier to hub Rear47 Nm
Road wheels103 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams650±50
Air conditioning oil groupPAG
Air conditioning oil TypeDens Oil 9
Air conditioning oil viscosity ISO100

Frequently asked questions

What is the injection sequence of the Toyota Corolla 2.0 D-4D?

The injection sequence for the Toyota Corolla 2.0 D-4D (2000–2002) is 1-3-4-2.

How much oil does the Toyota Corolla 2.0 D-4D take?

The Toyota Corolla 2.0 D-4D (2000–2002) takes 6.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Corolla 2.0 D-4D?

Valve clearances for the Toyota Corolla 2.0 D-4D (2000–2002) are 0,20-0,30 mm inlet and 0,35-0,45 mm exhaust, measured cold.

What is the cylinder head torque for the Toyota Corolla 2.0 D-4D?

The cylinder head bolts on the Toyota Corolla 2.0 D-4D (2000–2002) are tightened in 6 stages: 15 Nm, then 30 Nm, then 45 Nm, then 90°, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Toyota Corolla 2.0 D-4D?

Brake discs on the Toyota Corolla 2.0 D-4D (2000–2002) are replaced at a minimum thickness of 20 mm (ventilated) front and 8 mm rear.

What battery does the Toyota Corolla 2.0 D-4D use?

The Toyota Corolla 2.0 D-4D (2000–2002) uses a 12 V, 64 Ah battery (reserve capacity 110 minutes).

More on the Corolla