Toyota2005–2007Technical specifications

Corolla 1.8 Supercharged: Technical specifications

Workshop data for the 1.8-litre petrol (engine code 2ZZ-GE). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (2ZZ-GE) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Toyota
Model
Corolla
Years
2005–2007
Fuel
Petrol
Engine code
2ZZ-GE

Performance & efficiency

Power
165 kW (224 hp)
Engine size
1,796 cc
Cylinders
4 · DOHC
Compression ratio
11.5:1
Fuel system
Toyota

Fluids & capacities

Engine oil (with the filter)
4.4 litres
All 121 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity (Fiscal) cc1796
Compression ratio :111,5
Suitable for unleaded petrolYes
Minimum octane rating RON95
Ignition system MakeToyota
Ignition system TypeTCCS
Ignition system DescriptionMap-DI
Trigger locationCam/Crankshaft
Fuel system MakeToyota
Fuel system TypeTCCS
Fuel system DescriptionMFI-s
Air metering TypeMass
Combined ignition and fuel ECMYes
Diagnostic socketYes

Ignition system

Ignition coil supply voltage + with ballast V12,0

Firing order

The firing order for the Toyota Corolla 1.8 Supercharged (2005–2007) is 1-3-4-2.

Firing order1-3-4-2

Valve clearances

Valve clearances for the Toyota Corolla 1.8 Supercharged (2005–2007) are 0,08-0,18 mm inlet and 0,22-0,32 mm exhaust, measured cold.

Valve clearance - INLET mm0,08-0,18 cold
Valve clearance - EXHAUST mm0,22-0,32 cold

Engine oil & fluids

Engine oil

The Toyota Corolla 1.8 Supercharged (2005–2007) takes 4.4 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.3 litres. The specified oil is SAE 75W-90, with classification GL-4/5.

Coolant

The listed total cooling-system capacity is 6.7 litres.

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range ➞8°C
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA SJ/A1, A3
Ambient temperature range -18°C➞38°C
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA SJ/A1, A3
Ambient temperature range -12°C➞38°C
Engine oil grade SAE 15W-40
Engine oil classification API/ACEA SJ/A1
Ambient temperature range -7°C➞38°C
Engine oil grade SAE 20W-50
Engine oil classification API/ACEA SJ/A1
Engine with filter(s) litres 4.4
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission oil classification GL-4/5
Manual transmission litres 2.3
Coolant Type Super long life
Coolant Colour Pink
Cooling system - total capacity litres 6.7
Brake fluid Type DOT 3/4
Clutch fluid Type DOT 3/4

Brakes & wear limits

Brake disc thickness

Brake discs on the Toyota Corolla 1.8 Supercharged (2005–2007) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.

Minimum disc thickness for replacement - ventilated Front23 mm
Minimum disc thickness for replacement Rear8 mm
Maximum drum diameter for replacement Rear173 mm

Brake disc and drum dimensions

Disc runout Front0,05 mm
Disc runout Rear0,15 mm
Maximum drum diameter for replacement
Minimum pad thickness Front1 mm
Minimum pad thickness Rear1 mm
Minimum shoe thickness Rear1 mm
Parking brake travel No. of notches6-9

Service & electrical

Spark plugs

The Toyota Corolla 1.8 Supercharged (2005–2007) uses Denso SK20R11 spark plugs with a 1,1 mm electrode gap.

Spark plugs Original equipmentDenso
Spark plug TypeSK20R11
Electrode gap mm1,1
Spark plugs MakeNGK
Spark plug TypeIFR6A-11
Electrode gap mm1,1

Tuning and emissions

Tuning conditions—
View more information—
Ignition timing, idle speed
Ignition timing - basic BTDC °Engine/rpm10±2/800 Not adjustable
Ignition advance checks °Engine/rpmECM Controlled
Idle speed rpm800±50 Not adjustable
Oil temperature °C80
CO level at idle speed - tailpipe Vol. % CO0,3 Max Not adjustable
HC level at idle speed ppm100
CO2 level at idle speed Vol. % CO214,5-16,0
O2 level at idle speed Vol. % O20,1-0,5
Increased idle speed for CO test rpm2500-3000
CO content at increased idle speed Vol. %0,3
Lambda at increased idle λ0,97-1,03

Service checks and adjustments

Compression pressure bar10,0-14,0
Oil pressure bar/rpm0,4/800
Radiator cap bar0,75-1,05
Thermostat opens °C80-84

Fuel system

System pressure bar3,1-3,5
Engine coolant temperature (ECT) sensor Ohm/°C2320-2590/20
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm1630-2740
Injector Ohm13,4-14,2
Lambda sensor (Oxygen) heater Ohm11,0-16,0

Tightening torques

Cylinder head instructions—
Cylinder head
View more information—
Cylinder head bolts
Tighten15 Nm
Tighten35 Nm
Tighten180°
Other engine tightening torques
Main bearings Renew bolts/nuts—
View more information—
Main bearings
Main bearings Stage 1—
View more information—
Big end bearings Renew bolts/nuts—
View more information—
Big end bearings
Big end bearings Stage 130 Nm
Big end bearings Stage 290°
Oil pump to cylinder block9 Nm
Sump bolts9 Nm
Sump drain bolt37 Nm
Flywheel/driveplate49 Nm+90°
Clutch pressure plate19 Nm
Crankshaft pulley/damper centre bolt118 Nm
Camshaft sprocket/gear54 Nm
Camshaft carrier/cap19 Nm
Camshaft/rocker cover10 Nm
Inlet manifold to cylinder head34 Nm
Exhaust manifold to cylinder head50 Nm
Exhaust downpipe to manifold43 Nm
Water pump9 Nm
Spark plugs18 Nm
Fuel rail29 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor9 Nm
Camshaft position (CMP) sensor9 Nm
Lambda sensor (Oxygen)44 Nm
Knock sensor (KS)44 Nm
Engine oil pressure switch15 Nm
Chassis tightening torques
Front hub216 Nm
Rear hub - wheel bearing housing bolts56 Nm
Steering wheel50 Nm
Steering rack/box mounting49 Nm
Steering rack/box fixing
Steering track rod end49 Nm
Brake caliper to carrier Front34 Nm
Brake caliper to carrier
Brake caliper/carrier to hub Front107 Nm
Brake caliper to carrier Rear27 Nm
Brake caliper/carrier to hub Rear47 Nm
ABS sensor Front8 Nm
Road wheels103 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams450±30
Air conditioning oil groupPAG
Air conditioning oil TypeDens Oil 8
Air conditioning oil quantity cm³60±10
Oil type
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the firing order of the Toyota Corolla 1.8 Supercharged?

The firing order for the Toyota Corolla 1.8 Supercharged (2005–2007) is 1-3-4-2.

What spark plugs does the Toyota Corolla 1.8 Supercharged use?

The Toyota Corolla 1.8 Supercharged (2005–2007) uses Denso SK20R11 spark plugs with a 1,1 mm electrode gap.

How much oil does the Toyota Corolla 1.8 Supercharged take?

The Toyota Corolla 1.8 Supercharged (2005–2007) takes 4.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Toyota Corolla 1.8 Supercharged?

Valve clearances for the Toyota Corolla 1.8 Supercharged (2005–2007) are 0,08-0,18 mm inlet and 0,22-0,32 mm exhaust, measured cold.

What is the minimum brake disc thickness for the Toyota Corolla 1.8 Supercharged?

Brake discs on the Toyota Corolla 1.8 Supercharged (2005–2007) are replaced at a minimum thickness of 23 mm (ventilated) front and 8 mm rear.

More on the Corolla