Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity cc | 1975 |
| Compression ratio :1 | 23 |
Injection system
| Fuel/injection pump assembly Make | Denso |
|---|---|
| Pump type | Rotary |
| Injector nozzle Make | Denso |
| Nozzle opening pressure - new/used bar | 147-157/137-157 |
Injection sequence
The injection sequence for the Toyota Carina E 2.0 Turbo (1996–1998) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Toyota Carina E 2.0 Turbo (1996–1998) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,20-0,30 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,25-0,35 cold |
Engine oil & fluids
Engine oil
The Toyota Carina E 2.0 Turbo (1996–1998) takes 5.1 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.6 litres. The specified oil is SAE 75W-90.
Coolant
The listed total cooling-system capacity is 7.0 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | -29°C➞10°C |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -18°C➞38°C |
| Engine oil grade SAE | 10W-30 |
| Engine oil classification API/ACEA | CF/B1, B3 |
| Ambient temperature range | -12°C➞38°C |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Ambient temperature range | -7°C➞38°C |
| Engine oil grade SAE | 20W-50 |
| Engine oil classification API/ACEA | CF/B2, B3 |
| Engine with filter(s) litres | 5.1 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-90 |
| Manual transmission litres | 2.6 |
| Cooling system - total capacity litres | 7.0 |
| Brake fluid Type | DOT 3 |
| Power steering fluid Type | Dexron II |
| Power steering fluid litres | 0.8 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Toyota Carina E 2.0 Turbo (1996–1998) are replaced at a minimum thickness of 23 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 201 mm.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 201 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,05 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 4-7 |
Service & electrical
Battery
The Toyota Carina E 2.0 Turbo (1996–1998) uses a 12 V, 60 Ah battery (reserve capacity 90 minutes).
| Battery V/RC(Ah) | 12/90 (60) |
|---|
Tuning and emissions
| Plunger travel (pump) mm ABDC | 0,55-0,61 |
|---|---|
| Crankshaft position (n = ATDC) °BTDC | — |
| Adjusting method Engine/Pump | Pointer/Dial gauge |
| Idle speed rpm | 750-850 |
| Idle speed - alternative rpm | AC=850-950 |
| Rated no load speed rpm | 5100-5200 |
| Oil temperature °C | 80 |
| Idle speed - for smoke test rpm | 750-850 |
| Governed speed range - for smoke test rpm | 5100-5200 |
| Maximum time at governed speed secs | 1,0 |
| Test mode A/B | B |
| Probe type 1/2 | 1 |
| Conditioning Accelerations/rpm | 3 |
| Smoke opacity - EU limit m-1 (%) | 3,00 (73) |
Starting and charging
| Maximum cranking amps A | 162-198 |
|---|---|
| Alternator output A/V/rpm | 56/14/2000 |
Service checks and adjustments
| Compression pressure bar | 24,5-29,4 |
|---|---|
| Turbo boost pressure bar/rpm | 0,53-0,67/5150 |
| Oil pressure bar/rpm | 2,5-5,9/3000 |
| Radiator cap bar | 0,74-1,03 |
| Thermostat opens °C | 80-84 |
| Drive belt tension - alternator/PAS/AC mm | 12-14 |
Glow plugs
| Glow plug nominal rating V/A | 11/15,3 |
|---|---|
| Glow plug activation time secs | 2,1 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Toyota Carina E 2.0 Turbo (1996–1998) are tightened in 3 stages: 44 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Renew bolts | No |
| Tighten | 44 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 52 Nm |
| Main bearings Stage 2 | 103 Nm |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 32 Nm |
| Big end bearings Stage 2 | 64 Nm |
| Sump bolts | 7,4 Nm |
| Sump drain bolt | 34 Nm |
| Flywheel/driveplate | 88 Nm |
| Clutch pressure plate | 19 Nm |
| Crankshaft pulley/damper centre bolt | 196 Nm |
| Camshaft sprocket/gear | 88 Nm |
| Camshaft carrier/cap | 18 Nm |
| Camshaft/rocker cover | 13 Nm |
| Inlet manifold to cylinder head | 18 Nm |
| Exhaust manifold to cylinder head | 46 Nm |
| Injector/clamp | 64 Nm |
| Injector pipe unions | 29 Nm |
| Injector nozzle to holder | 47 Nm |
| Fuel/injection pump sprocket/gear | 64 Nm |
| Glow plugs | 13 Nm |
| Chassis tightening torques | |
| Front hub | 226 Nm |
| Rear hub | 123 Nm |
| Steering track rod end | 49 Nm |
| Brake caliper to carrier Front | 34 Nm |
| Brake caliper/carrier to hub Front | 94 Nm |
| Back plate to hub Rear | 80 Nm |
| ABS sensor Front | 8 Nm |
| ABS sensor Rear | 8 Nm |
| Road wheels | 103 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 750±50 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | Dens Oil 8 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the injection sequence of the Toyota Carina E 2.0 Turbo?
The injection sequence for the Toyota Carina E 2.0 Turbo (1996–1998) is 1-3-4-2.
How much oil does the Toyota Carina E 2.0 Turbo take?
The Toyota Carina E 2.0 Turbo (1996–1998) takes 5.1 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Toyota Carina E 2.0 Turbo?
Valve clearances for the Toyota Carina E 2.0 Turbo (1996–1998) are 0,20-0,30 mm inlet and 0,25-0,35 mm exhaust, measured cold.
What is the cylinder head torque for the Toyota Carina E 2.0 Turbo?
The cylinder head bolts on the Toyota Carina E 2.0 Turbo (1996–1998) are tightened in 3 stages: 44 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Toyota Carina E 2.0 Turbo?
Brake discs on the Toyota Carina E 2.0 Turbo (1996–1998) are replaced at a minimum thickness of 23 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 201 mm.
What battery does the Toyota Carina E 2.0 Turbo use?
The Toyota Carina E 2.0 Turbo (1996–1998) uses a 12 V, 60 Ah battery (reserve capacity 90 minutes).