Mazda2002–2005Technical specifications

MPV 2.0 Turbo: Technical specifications

Workshop data for the 2-litre diesel (engine code MZR-CD (RF-Turbo)). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (MZR-CD (RF-Turbo)) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Mazda
Model: MPV
Years: 2002–2005
Fuel: Diesel
Engine code: MZR-CD (RF-Turbo)

Performance & efficiency

Power: 100 kW (136 hp)
Engine size: 1,998 cc
Cylinders: 4 · OHC
Compression ratio: 18.4:1

Fluids & capacities

Engine oil (with the filter): 5.0 litres

All 95 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/OHC
Capacity cc	1998
Compression ratio :1	18,4

Injection system

Air metering Type	Mass
Pump type	Common rail
Engine coolant temperature (ECT) sensor Ohm/°C	290-340/80

Injection sequence

The injection sequence for the Mazda MPV 2.0 Turbo (2002–2005) is 1-3-4-2.

Injection sequence	1-3-4-2

Valve clearances

Valve clearances for the Mazda MPV 2.0 Turbo (2002–2005) are 0,12-0,18 mm inlet and 0,32-0,38 mm exhaust, measured cold.

Valve clearance - INLET mm	0,12-0,18 cold
Valve clearance - EXHAUST mm	0,32-0,38 cold

Engine oil & fluids

Engine oil

The Mazda MPV 2.0 Turbo (2002–2005) takes 5.0 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.3-2.7 litres. The specified oil is SAE 75W-90, with classification GL-4/5.

Coolant

The listed total cooling-system capacity is 8.6 litres.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range	➞30°C
Engine oil grade SAE	5W-30
Engine oil classification API/ACEA	CF/B1, B3, B4, B5
Ambient temperature range	-15°C➞40°C
Engine oil grade SAE	10W-30
Engine oil classification API/ACEA	CF/B3, B4
Ambient temperature range	-25°C➞45°C
Engine oil grade SAE	10W-40
Engine oil classification API/ACEA	CF/B3
Engine with filter(s) litres	5.0
Other lubricants and capacities
Manual transmission oil grade SAE	75W-90
Manual transmission oil classification	GL-4/5
Manual transmission litres	2.3-2.7
Cooling system - total capacity litres	8.6
Brake fluid Type	DOT 3/4
Power steering fluid Type	Dexron II
Power steering fluid litres	0.9

Brakes & wear limits

Brake disc thickness

Brake discs on the Mazda MPV 2.0 Turbo (2002–2005) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 255,5 mm.

Minimum disc thickness for replacement - ventilated Front	26 mm
Maximum drum diameter for replacement Rear	255,5 mm

Brake disc and drum dimensions

Minimum pad thickness Front	2 mm
Parking brake travel No. of notches	4,5

Service & electrical

Battery

The Mazda MPV 2.0 Turbo (2002–2005) uses a 12 V, 90 Ah battery.

Battery V/RC(Ah)	12 (90)

Tuning and emissions

Idle speed rpm	775±50
Maximum time at governed speed secs	1,0
Test mode A/B	B
Probe type 1/2	1

Starting and charging

Maximum cranking amps A	130

Service checks and adjustments

Compression pressure bar	31,0-35,0
Oil pressure bar/rpm	3,4-6,0/3000
Radiator cap bar	0,90-1,20
Thermostat opens °C	80-84

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Mazda MPV 2.0 Turbo (2002–2005) are tightened in 2 stages: 15 Nm, then a final 29 Nm.

Cylinder head
Maximum bolt length	161 mm
Tighten	15 Nm
Tighten	29 Nm
Tighten	90°-105°
Tighten	90°-105°
Tighten	90°-105°

Other engine tightening torques
Cylinder head instructions	—
Main bearings Renew bolts/nuts	No
Main bearings Stage 1	40 Nm
Main bearings Stage 2	83-88 Nm
Big end bearings Renew bolts/nuts	Yes
Big end bearings Stage 1	22-26 Nm
Big end bearings Stage 2	82°-97°
Oil pump to cylinder block	M8=22 Nm M10=45 Nm
Sump bolts	8-11 Nm
Sump drain bolt	12-17 Nm
Flywheel/driveplate	162-171 Nm
Clutch pressure plate	25-30 Nm
Crankshaft pulley/damper centre bolt	167-176 Nm
Camshaft sprocket/gear	55-64 Nm
Camshaft carrier/cap	25-30 Nm
Camshaft/rocker cover	8-11 Nm
Inlet manifold to cylinder head	16-23 Nm
Exhaust manifold to cylinder head	22-26 Nm
Exhaust downpipe to manifold	38-51 Nm
Water pump	38-50 Nm
Injector/clamp	52-62 Nm
Injector pipe unions	50-60 Nm
Fuel/injection pump sprocket/gear	59-68 Nm
Fuel/injection pump flange	19-25 Nm
Fuel/injection pump mounting	20-30 Nm
Glow plugs	15-20 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor	8-11 Nm
Engine coolant temperature (ECT) sensor	16-23 Nm
Engine oil pressure switch	12-17 Nm
Chassis tightening torques
Front hub	235-274 Nm
Rear hub	177-235 Nm
Steering wheel	50-52 Nm
Steering rack/box mounting	74-104 Nm
Steering track rod end	32-44 Nm
Brake caliper to carrier Front	84-93 Nm
Brake caliper/carrier to hub Front	89-107 Nm
Back plate to hub Rear	78-116 Nm
ABS sensor Front	18-25 Nm
ABS sensor Rear	18-25 Nm
Road wheels	108-147 Nm

Air conditioning

No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	Yes
Compressor variable displacement solenoid	No
Air conditioning refrigerant Type	R134a
Air conditioning refrigerant quantity grams	600
Air conditioning oil group	PAG
Air conditioning oil Type	Dens Oil 8
Air conditioning oil quantity cm³	160
Air conditioning oil viscosity ISO	46

Frequently asked questions

What is the injection sequence of the Mazda MPV 2.0 Turbo?

The injection sequence for the Mazda MPV 2.0 Turbo (2002–2005) is 1-3-4-2.

How much oil does the Mazda MPV 2.0 Turbo take?

The Mazda MPV 2.0 Turbo (2002–2005) takes 5.0 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Mazda MPV 2.0 Turbo?

Valve clearances for the Mazda MPV 2.0 Turbo (2002–2005) are 0,12-0,18 mm inlet and 0,32-0,38 mm exhaust, measured cold.

What is the cylinder head torque for the Mazda MPV 2.0 Turbo?

The cylinder head bolts on the Mazda MPV 2.0 Turbo (2002–2005) are tightened in 2 stages: 15 Nm, then a final 29 Nm.

What is the minimum brake disc thickness for the Mazda MPV 2.0 Turbo?

Brake discs on the Mazda MPV 2.0 Turbo (2002–2005) are replaced at a minimum thickness of 26 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 255,5 mm.

What battery does the Mazda MPV 2.0 Turbo use?

The Mazda MPV 2.0 Turbo (2002–2005) uses a 12 V, 90 Ah battery.