Mazda2002–2005

MPV 2.0 Turbo: Common faults & known problems

Common faults & known problems

3 known faults documented in workshop bulletins. Of these, three concern the engine and fuel system. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

3 documented faults — symptoms, causes and workshop fixes.

Engine cuts out intermittently

Affects All models with MZR-CD (RF-Turbo) engine code.Fit new part

Symptoms

Intermittent power loss. Poor cold starting.

Cause

Fuel pressure regulator control solenoid faulty.

Repair

  1. Fit new fuel pressure regulator control solenoid.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Fuel pressure regulator control solenoid (Denso)294009-01201

Data: Motorwise Workshop. Bulletin 1.

Engine oil leak

Overview

Affects
All models with MZR-CD (RF-Turbo) engine code.
Remedy
Fit modified part

Symptoms

Excessive oil consumption.

Cause

Oil seal between fuel injector and cylinder head cover detached.

Repair

  1. Fit modified cylinder head cover.
  2. Top up engine oil to correct level.

Data: Motorwise Workshop. Bulletin 2.

Excessive oil consumption

Poor sealing of fuel injectors allowing blow-by gas ingress into engine oil. Fix: fit a new part.

Overview

Affects
All models with MZR-CD (RF-Turbo) engine code.
Remedy
Fit new part

Symptoms

Carbon deposit build up in engine.

Repair steps

  1. Remove fuel injectors. Thoroughly clean all mating surfaces.
  2. Fit new copper washer to fuel injector.
  3. Install fuel injectors. Ensure fuel injector retaining bolt tightened to correct torque setting.
  4. Flush engine oil system with a suitable flushing oil.
  5. Change engine oil and filter.

Data: Motorwise Workshop. Bulletin 3.

Glossary

Technical terms used in this guide.

Solenoid
An electrically operated valve or actuator
Oil Seal
A rubber seal that keeps oil in and dirt out, typically around a rotating shaft

Frequently asked questions

What are the common faults with the Mazda MPV 2.0 Turbo?

This guide contains three workshop bulletins for the Mazda MPV 2.0 Turbo. Of these, three concern the engine and fuel system. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Mazda MPV 2.0 Turbo have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Mazda MPV 2.0 Turbo faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →