Engine & identification
Vehicle identification
| No. of cylinders Type | 4/DOHC |
|---|---|
| Capacity (Fiscal) cc | 1999 |
| Suitable for unleaded petrol | Yes |
| Minimum octane rating RON | 95 |
| Ignition system Make | Mazda |
| Ignition system Description | Map-DI |
| Trigger location | Cam/Crankshaft |
| Fuel system Make | Mazda |
| Fuel system Description | MFI-s |
| Combined ignition and fuel ECM | Yes |
| Diagnostic socket | Yes |
Firing order
The firing order for the Mazda 5 2.0 DISI (2010–2015) is 1-3-4-2.
| Firing order | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Mazda 5 2.0 DISI (2010–2015) are 0,22-0,28 mm inlet and 0,27-0,33 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,22-0,28 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,27-0,33 cold |
Engine oil & fluids
Engine oil
The Mazda 5 2.0 DISI (2010–2015) takes 4.3 litres of engine oil with the filter.
See the reference table for the complete engine oil entries and their conditions.
Manual gearbox
The manual gearbox has a listed capacity of 2.9 litres. The specified oil is SAE 75W-80, with classification GL-4.
Coolant
The listed total cooling-system capacity is 6.0 litres.
See the reference table for the complete coolant entries and their conditions.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | ➞30°C |
| Engine oil grade SAE | 0W-20, 0W-30 |
| Engine oil classification API/ACEA | SM/A3, A5 |
| Ambient temperature range | ➞40°C |
| Engine oil grade SAE | 5W-20, 5W-30 |
| Engine oil classification API/ACEA | SL/A3, A5 |
| Ambient temperature range | -25°C➞45°C |
| Engine oil grade SAE | 10W-40 |
| Engine oil classification API/ACEA | SL/A3 |
| Engine with filter(s) litres | 4.3 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 75W-80 |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.9 |
| Automatic transmission fluid Type | ATF M-V |
| Automatic transmission (drain & refill) litres | 3.0-5.0 |
| View more information | — |
| Automatic transmission fluid - drain and refill | |
| Automatic transmission (dry fill) litres | 8.1 |
| View more information | — |
| Coolant Type | FL22 |
| Coolant Colour | Green |
| Cooling system - total capacity litres | 6.0 |
| Brake fluid Type | DOT 3/4 |
| Clutch fluid Type | DOT 3/4 |
| Power steering fluid Type | ATF M-III/M-V |
| Power steering fluid litres | 1.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Mazda 5 2.0 DISI (2010–2015) are replaced at a minimum thickness of 23 mm (ventilated) or 23,8 mm (ventilated) front and 9 mm or 9,8 mm rear.
| Minimum disc thickness for replacement - ventilated Front | 23 mm |
|---|---|
| Minimum disc thickness after refacing - ventilated Front | 23,8 mm |
| Minimum disc thickness for replacement Rear | 9 mm |
| Minimum disc thickness after refacing Rear | 9,8 mm |
Brake disc and drum dimensions
| Disc thickness variation Front | 0,015 mm |
|---|---|
| Disc runout Front | 0,04 mm |
| Disc runout Rear | 0,05 mm |
| Minimum pad thickness Front | 2 mm |
| Minimum pad thickness Rear | 2 mm |
| Parking brake travel No. of notches | 3-6 |
Service & electrical
Tuning and emissions
| Ignition timing - basic BTDC °Engine/rpm | 10/650 Not adjustable |
|---|---|
| Ignition timing - alternative °Engine/rpm | AT=10/700 Not adjustable |
| Ignition advance checks °Engine/rpm | ECM Controlled |
| Idle speed rpm | 650±50 Not adjustable |
| Idle speed - alternative rpm | AT=700±50 Not adjustable |
| Oil temperature °C | 80 |
| CO level at idle speed - tailpipe Vol. % CO | 0,2 Max Not adjustable |
| HC level at idle speed ppm | 100 |
| CO2 level at idle speed Vol. % CO2 | 14,5-16 |
| O2 level at idle speed Vol. % O2 | 0,1-0,5 |
| Increased idle speed for CO test rpm | 2500-3000 |
| CO content at increased idle speed Vol. % | 0,2 |
| Lambda at increased idle λ | 0,97-1,03 |
Starting and charging
| Battery V/RC(Ah) | 12 |
|---|
Service checks and adjustments
| Compression pressure bar | 10,0-14,3 |
|---|---|
| Oil pressure bar/rpm | 2,4-5,3/3000 |
| Radiator cap bar | 0,93-1,22 |
| Thermostat opens °C | 80-84 |
Spark plugs
| Spark plugs Original equipment | NGK |
|---|---|
| Spark plug Type | ILTR5A-13G |
| Electrode gap mm | 1,25-1,35 |
| Spark plugs Make | NGK |
| Spark plug Type | ILTR5A-13G |
| Electrode gap mm | 1,25-1,35 |
Tightening torques
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| Maximum bolt length | 146,5 mm |
| Tighten | 7±4 Nm |
| Tighten | 15±2 Nm |
| Tighten | 45±2 Nm |
| Tighten | 90°±2° |
| Tighten | 90°±2° |
| Other engine tightening torques | |
| Sump drain bolt | 36±5 Nm |
| Flywheel/driveplate | — |
| Flywheel/driveplate | |
| Clutch pressure plate | 29±4 Nm |
| Camshaft carrier/cap | 1)7±2 Nm 2)16±1 Nm |
| Camshaft/rocker cover | 9±1 Nm |
| Spark plugs | 12±2 Nm |
| Engine oil pressure switch | 15±2 Nm |
| Chassis tightening torques | |
| Front hub | 255±19 Nm |
| Bolts/nuts | |
| Rear hub - wheel bearing housing bolts | 57±8 Nm |
| Brake caliper to carrier Front | 28±2 Nm |
| Brake caliper/carrier to hub Front | 92±9 Nm |
| Brake caliper to carrier Rear | 28±2 Nm |
| Brake caliper/carrier to hub Rear | 68±8 Nm |
| ABS sensor Front | 5±1 Nm |
| ABS sensor Rear | 5±1 Nm |
| Road wheels | 103±15 Nm |
Air conditioning
| No. of AC service connectors | 2 |
|---|---|
| Air conditioning restrictor type | Expansion valve |
| Compressor clutch/magnetic coupling | Yes |
| Compressor variable displacement solenoid | No |
| Air conditioning refrigerant Type | R134a |
| Air conditioning refrigerant quantity grams | 480±25 |
| Air conditioning oil group | PAG |
| Air conditioning oil Type | FD46XG |
| Air conditioning oil quantity cm³ | 120 |
| Air conditioning oil viscosity ISO | 46 |
Frequently asked questions
What is the firing order of the Mazda 5 2.0 DISI?
The firing order for the Mazda 5 2.0 DISI (2010–2015) is 1-3-4-2.
How much oil does the Mazda 5 2.0 DISI take?
The Mazda 5 2.0 DISI (2010–2015) takes 4.3 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.
What are the valve clearances for the Mazda 5 2.0 DISI?
Valve clearances for the Mazda 5 2.0 DISI (2010–2015) are 0,22-0,28 mm inlet and 0,27-0,33 mm exhaust, measured cold.
What is the minimum brake disc thickness for the Mazda 5 2.0 DISI?
Brake discs on the Mazda 5 2.0 DISI (2010–2015) are replaced at a minimum thickness of 23 mm (ventilated) or 23,8 mm (ventilated) front and 9 mm or 9,8 mm rear.