Honda1999–2006Technical specifications

HR-V 1.6: Technical specifications

Workshop data for the 1.6-litre petrol (engine code D16W1). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (D16W1) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Honda
Model: HR-V
Years: 1999–2006
Fuel: Petrol
Engine code: D16W1

Performance & efficiency

Power: 77 kW (105 hp)
Engine size: 1,590 cc
Cylinders: 4 · OHC
Compression ratio: 9.6:1
Fuel system: Honda

Fluids & capacities

Engine oil (with the filter): 3.6 litres

All 128 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/OHC
Capacity (Fiscal) cc	1590
Compression ratio :1	9,6
Suitable for unleaded petrol	Yes
Minimum octane rating RON	95
Ignition system Make	Honda
Ignition system Type	PGM-FI
Ignition system Description	Map-i
Trigger location	Distributor
Fuel system Make	Honda
Fuel system Type	PGM-FI
Fuel system Description	MFI-s
Air metering Type	MAP
Combined ignition and fuel ECM	Yes
Diagnostic socket	Yes

Ignition system

Ignition coil supply voltage + with ballast V	12,0

Firing order

The firing order for the Honda HR-V 1.6 (1999–2006) is 1-3-4-2.

Firing order	1-3-4-2

Valve clearances

Valve clearances for the Honda HR-V 1.6 (1999–2006) are 0,18-0,22 mm inlet and 0,23-0,27 mm exhaust, measured cold.

Valve clearance - INLET mm	0,18-0,22 cold
Valve clearance - EXHAUST mm	0,23-0,27 cold

Engine oil & fluids

Engine oil

The Honda HR-V 1.6 (1999–2006) takes 3.6 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range	➞35°C
Engine oil grade SAE	5W-30
Engine oil classification API/ACEA	SJ/A2
Ambient temperature range	-20°C➞35°C
Engine oil grade SAE	10W-30
Engine oil classification API/ACEA	SJ/A2
Ambient temperature range	-20°C➞
Engine oil grade SAE	10W-40
Engine oil classification API/ACEA	SJ/A2
Ambient temperature range	-15°C➞
Engine oil grade SAE	15W-40, 15W-50
Engine oil classification API/ACEA	SJ/A2
Ambient temperature range	-10°C➞
Engine oil grade SAE	20W-40, 20W-50
Engine oil classification API/ACEA	SJ/A2
Engine with filter(s) litres	3.6
Other lubricants and capacities
Manual transmission oil grade SAE	—
Gearbox oil grade
Manual transmission litres	1.65
Automatic transmission fluid Type	Honda CVT
Automatic transmission (drain & refill) litres	3.9
Automatic transmission (dry fill) litres	7.1
Differential oil grade - rear SAE	08293-99902HE
Differential rear litres	1.2
Cooling system - total capacity litres	2.8
Brake fluid Type	DOT 4
Power steering fluid Type	Honda PAS
Power steering fluid litres	0.7

Brakes & wear limits

Brake disc thickness

Brake discs on the Honda HR-V 1.6 (1999–2006) are replaced at a minimum thickness of 21 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 201 mm.

Minimum disc thickness for replacement - ventilated Front	21 mm
Maximum drum diameter for replacement Rear	201 mm

Brake disc and drum dimensions

Maximum drum diameter
Disc thickness variation Front	0,015 mm
Disc runout Front	0,10 mm
Minimum pad thickness Front	1,6 mm
Minimum shoe thickness Rear	2 mm
Parking brake travel No. of notches	7-10

Service & electrical

Ignition timing

Basic ignition timing for the Honda HR-V 1.6 (1999–2006) is 12°±2° BTDC at 750 rpm.

Idle speed and ignition timing
Ignition timing - basic BTDC °Engine/rpm	12±2/750

Battery

The Honda HR-V 1.6 (1999–2006) uses a 12 V, 36 Ah battery (reserve capacity 5 minutes).

Battery V/RC(Ah)	12/5 (36)

Spark plugs

The Honda HR-V 1.6 (1999–2006) uses NGK ZFR5J-11 spark plugs with a 1,1 mm electrode gap.

Spark plugs Original equipment	NGK
Spark plug Type	ZFR5J-11
Electrode gap mm	1,1
Spark plugs Make	Champion
Spark plug Type	RC10YCC4
Electrode gap mm	1,0
Spark plugs Make	NGK
Spark plug Type	ZFR5J-11
Electrode gap mm	1,1

Tuning and emissions

Idle speed and ignition timing
Tuning conditions	—
View more information	—
Ignition advance checks °Engine/rpm	ECM Controlled
Idle speed rpm	750±50
Idle speed - alternative rpm	AT=700±50
Oil temperature °C	80
CO level at idle speed - tailpipe Vol. % CO	0,1 Max Not adjustable
HC level at idle speed ppm	100
CO2 level at idle speed Vol. % CO2	14,5-16
O2 level at idle speed Vol. % O2	0,1-0,5
Increased idle speed for CO test rpm	2300-2700
CO content at increased idle speed Vol. %	0,3
Lambda at increased idle λ	0,97-1,03

Starting and charging

Alternator output A/V/rpm	75/12/2000

Service checks and adjustments

Compression pressure bar	9,5 Min
Oil pressure bar/rpm	3,5/3000
Radiator cap bar	0,95-1,25
Thermostat opens °C	70-80

Fuel system

System pressure bar	2,7-3,2
Regulated pressure with vacuum bar	2,0-2,5
Injector Ohm	12,0-15,0

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Honda HR-V 1.6 (1999–2006) are tightened in 4 stages: 20 Nm, then 49 Nm, then 67 Nm, then a final 67 Nm.

Cylinder head
Renew bolts	No
Tighten	20 Nm
Tighten	49 Nm
Tighten	67 Nm
Tighten	67 Nm

Other engine tightening torques
Cylinder head instructions	—
Main bearings Renew bolts/nuts	No
Main bearings Stage 1	25 Nm
Main bearings Stage 2	51 Nm
Big end bearings Renew bolts/nuts	No
Big end bearings Stage 1	15 Nm
Big end bearings Stage 2	31 Nm
Oil pump to cylinder block	11 Nm
Sump bolts	12 Nm
Sump drain bolt	39 Nm
Flywheel/driveplate	118 Nm/74 Nm
Clutch pressure plate	25 Nm
Crankshaft pulley/damper centre bolt	20 Nm+90°
Camshaft sprocket/gear	37 Nm
Camshaft carrier/cap	—
Camshaft carrier/cap
Camshaft/rocker cover	10 Nm
Inlet manifold to cylinder head	24 Nm
Exhaust manifold to cylinder head	31 Nm
Exhaust downpipe to manifold	54 Nm
Spark plugs	18 Nm
Fuel rail	12 Nm
Lambda sensor (Oxygen)	44 Nm
Engine oil pressure switch	18 Nm
Chassis tightening torques
Front hub	181 Nm
Rear hub	196 Nm
Steering track rod end	43 Nm
Brake disc to hub Front	10 Nm
Brake caliper to carrier Front	49 Nm
Brake caliper/carrier to hub Front	113 Nm
Back plate to hub Rear	64 Nm
ABS sensor Front	21 Nm
ABS sensor Rear	22 Nm
Road wheels	108 Nm

Air conditioning

No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	Yes
Compressor variable displacement solenoid	No
Air conditioning refrigerant Type	R134a
Air conditioning refrigerant quantity grams	600±50
Air conditioning oil group	PAG
Air conditioning oil Type	SP10
Air conditioning oil quantity cm³	140±10
Air conditioning oil viscosity ISO	46

Frequently asked questions

What is the firing order of the Honda HR-V 1.6?

The firing order for the Honda HR-V 1.6 (1999–2006) is 1-3-4-2.

What spark plugs does the Honda HR-V 1.6 use?

The Honda HR-V 1.6 (1999–2006) uses NGK ZFR5J-11 spark plugs with a 1,1 mm electrode gap.

How much oil does the Honda HR-V 1.6 take?

The Honda HR-V 1.6 (1999–2006) takes 3.6 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Honda HR-V 1.6?

Valve clearances for the Honda HR-V 1.6 (1999–2006) are 0,18-0,22 mm inlet and 0,23-0,27 mm exhaust, measured cold.

What is the cylinder head torque for the Honda HR-V 1.6?

The cylinder head bolts on the Honda HR-V 1.6 (1999–2006) are tightened in 4 stages: 20 Nm, then 49 Nm, then 67 Nm, then a final 67 Nm.

What is the ignition timing for the Honda HR-V 1.6?

Basic ignition timing for the Honda HR-V 1.6 (1999–2006) is 12°±2° BTDC at 750 rpm.