Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity cc | 2184 |
| Compression ratio :1 | 22,9 |
Injection system
| Fuel/injection pump assembly Make | Doowon |
|---|---|
| Fuel/injection pump assembly Type | KP VE4 |
| Fuel/injection pump assembly Part No. | 9F2025 RNR1171 |
| Injector nozzle Make | Doowon |
| Nozzle and holder assembly Part No. | KPDN0SD193 |
| Nozzle opening pressure - new/used bar | 135 |
Injection sequence
The injection sequence for the Asia Rocsta 2.2 (1993–2000) is 1-3-4-2.
| Injection sequence | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Asia Rocsta 2.2 (1993–2000) are 0,20-0,30 mm inlet and 0,30-0,40 mm exhaust, measured cold.
| Valve clearance - INLET mm | 0,20-0,30 cold |
|---|---|
| Valve clearance - EXHAUST mm | 0,30-0,40 cold |
Engine oil & fluids
Engine oil
The Asia Rocsta 2.2 (1993–2000) takes 5.4 litres of engine oil with the filter.
A listed engine oil option is SAE 5W-30 for cold climates, with API/ACEA classification CD.
A listed engine oil option is SAE 15W-40 for moderate climates, with API/ACEA classification CD.
A listed engine oil option is SAE 10W-30 as an alternative for moderate climates.
A listed engine oil option is SAE 30W-40 for hot climates, with API/ACEA classification CD.
Manual gearbox
The manual gearbox has a listed capacity of 2.0 litres. The specified oil is SAE 80W-90, with classification GL-4.
Transfer box
The transfer box has a listed capacity of 1.3 litres. The specified oil is SAE 80W-90, with classification GL-4.
Coolant
The listed total cooling-system capacity is 9.0 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | Cold climate |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | CD |
| Ambient temperature range | Moderate climate |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | CD |
| Ambient temperature range | Moderate climate alternative |
| Engine oil grade SAE | 10W-30 |
| Ambient temperature range | Hot climate |
| Engine oil grade SAE | 30W-40 |
| Engine oil classification API/ACEA | CD |
| Engine with filter(s) litres | 5.4 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 80W-90 |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.0 |
| Differential oil grade - front SAE | 80W-90 |
| Differential oil classification - front | GL-5 |
| Differential front/AT litres | 0.8 |
| Differential oil grade - rear SAE | 80W-90 |
| Differential oil classification - rear | GL-4 |
| Differential rear litres | 0.8 |
| Transfer box oil grade SAE | 80W-90 |
| Transfer box oil classification | GL-4 |
| Transfer box litres | 1.3 |
| Cooling system - total capacity litres | 9.0 |
| Brake fluid Type | DOT 3/4 |
| Power steering fluid Type | Dexron II |
| Power steering fluid litres | 2.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Asia Rocsta 2.2 (1993–2000) are replaced at a minimum thickness of 18 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 261 mm.
| Minimum disc thickness for replacement - ventilated Front | 18 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 261 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,15 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 8-12 |
Service & electrical
Battery
The Asia Rocsta 2.2 (1993–2000) uses a 12 V, 85 Ah battery.
| Battery V/RC(Ah) | 12 (85) |
|---|
Glow plugs
Glow plugs for the Asia Rocsta 2.2 (1993–2000): Champion CH97.
| Glow plug nominal rating V/A | 10,5/16,5 |
|---|---|
| Glow plug - part no. Champion | CH97 |
Tuning and emissions
| Plunger travel (pump) mm ABDC | 1,0±0,02 |
|---|---|
| Crankshaft position (n = ATDC) °BTDC | 4 n |
| Idle speed rpm | 700-750 |
| Idle speed - alternative rpm | AC=800±25 |
| Rated no load speed rpm | 4700 |
| Oil temperature °C | 80 |
| Smoke opacity - EU limit m-1 (%) | 3,00 (73) |
| Smoke opacity - homologation value m-1 (%) | 2,50 (66) |
Starting and charging
| Starter motor Make | Poong Sung |
|---|---|
| Alternator Make | Poong Sung |
| Alternator Type | 55A |
| Alternator output A/V/rpm | 55/12/- |
| Regulated voltage V | 14,7±0,3 |
Service checks and adjustments
| Compression pressure bar | 27-30 |
|---|---|
| Oil pressure bar/rpm | 4,1-4,9/3000 |
| Radiator cap bar | 0,75-1,05 |
| Thermostat opens °C | 82 |
| Drive belt tension - alternator/PAS/AC mm | 11-12 |
| Drive belt tension - AC mm | 5-6 |
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Asia Rocsta 2.2 (1993–2000) are tightened in 3 stages: 30 Nm, then 90°, then a final 90°.
| Cylinder head | |
|---|---|
| Tighten | 30 Nm |
| Tighten | 90° |
| Tighten | 90° |
| Cylinder head instructions | — |
|---|---|
| Cylinder head | |
| View more information | — |
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 44 Nm |
| Main bearings Stage 2 | 84-90 Nm |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 36 Nm |
| Big end bearings Stage 2 | 70-75 Nm |
| Oil pump to cylinder block | — |
| Sump bolts | 7-9 Nm |
| Flywheel/driveplate | 180-190 Nm |
| Clutch pressure plate | 18-27 Nm |
| Crankshaft pulley/damper centre bolt | 160-170 Nm |
| Camshaft sprocket/gear | 56-66 Nm |
| Camshaft carrier/cap | 20-27 Nm |
| Camshaft/rocker cover | 7-10 Nm |
| Inlet manifold to cylinder head | 16-23 Nm |
| Exhaust manifold to cylinder head | 22-27 Nm |
| Injector/clamp | 60-70 Nm |
| Injector nozzle to holder | 80-100 Nm |
| Fuel/injection pump sprocket/gear | 60-70 Nm |
| Fuel/injection pump flange | 16-23 Nm |
| Glow plugs | 15-20 Nm |
| Engine oil pressure switch | 12-18 Nm |
| Chassis tightening torques | |
| Steering track rod end | 60-80 Nm |
| Road wheels | 88-108 Nm |
Frequently asked questions
What is the injection sequence of the Asia Rocsta 2.2?
The injection sequence for the Asia Rocsta 2.2 (1993–2000) is 1-3-4-2.
What glow plugs does the Asia Rocsta 2.2 use?
Glow plugs for the Asia Rocsta 2.2 (1993–2000): Champion CH97.
How much oil does the Asia Rocsta 2.2 take?
The Asia Rocsta 2.2 (1993–2000) takes 5.4 litres of engine oil with the filter. A listed engine oil option is SAE 5W-30 for cold climates, with API/ACEA classification CD. A listed engine oil option is SAE 15W-40 for moderate climates, with API/ACEA classification CD. A listed engine oil option is SAE 10W-30 as an alternative for moderate climates. A listed engine oil option is SAE 30W-40 for hot climates, with API/ACEA classification CD.
What are the valve clearances for the Asia Rocsta 2.2?
Valve clearances for the Asia Rocsta 2.2 (1993–2000) are 0,20-0,30 mm inlet and 0,30-0,40 mm exhaust, measured cold.
What is the cylinder head torque for the Asia Rocsta 2.2?
The cylinder head bolts on the Asia Rocsta 2.2 (1993–2000) are tightened in 3 stages: 30 Nm, then 90°, then a final 90°.
What is the minimum brake disc thickness for the Asia Rocsta 2.2?
Brake discs on the Asia Rocsta 2.2 (1993–2000) are replaced at a minimum thickness of 18 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 261 mm.