Engine & identification
Vehicle identification
| No. of cylinders Type | 4/OHC |
|---|---|
| Capacity (Fiscal) cc | 1789 (1776) |
| Compression ratio :1 | 8,6 |
| Suitable for unleaded petrol | Yes |
| Minimum octane rating RON | 95 |
| Ignition system Type | HEI |
| Ignition system Description | Trans-i |
| Trigger location | Distributor |
| Fuel system Make | Hitachi |
| Fuel system Description | Carb-Elec |
Ignition system
| Ignition coil Make | Hanshin |
|---|---|
| Ignition coil supply voltage + with ballast V | 11,0 |
| Primary resistance Ohm | 1,0-1,3 |
| Secondary resistance Ohm | 10000-30000 |
| Distributor (ECM) Make | Mitsubishi |
Firing order
The firing order for the Asia Rocsta 1.8 (1993–2000) is 1-3-4-2.
| Firing order | 1-3-4-2 |
|---|
Valve clearances
Valve clearances for the Asia Rocsta 1.8 (1993–2000) are 0,30 mm inlet and 0,30 mm exhaust, measured hot.
| Valve clearance - INLET mm | 0,30 hot |
|---|---|
| Valve clearance - EXHAUST mm | 0,30 hot |
Engine oil & fluids
Engine oil
The Asia Rocsta 1.8 (1993–2000) takes 4.1 litres of engine oil with the filter.
A listed engine oil option is SAE 5W-30 for cold climates, with API/ACEA classification SF.
A listed engine oil option is SAE 15W-40 for moderate climates, with API/ACEA classification SF.
A listed engine oil option is SAE 10W-30 as an alternative for moderate climates.
A listed engine oil option is SAE 30W-40 for hot climates, with API/ACEA classification SF.
Manual gearbox
The manual gearbox has a listed capacity of 2.0 litres. The specified oil is SAE 80W-90, with classification GL-4.
Transfer box
The transfer box has a listed capacity of 1.3 litres. The specified oil is SAE 80W-90, with classification GL-4.
Coolant
The listed total cooling-system capacity is 7.0 litres.
Grades, filling conditions and capacities
| Engine oil options | |
|---|---|
| Ambient temperature range | Cold climate |
| Engine oil grade SAE | 5W-30 |
| Engine oil classification API/ACEA | SF |
| Ambient temperature range | Moderate climate |
| Engine oil grade SAE | 15W-40 |
| Engine oil classification API/ACEA | SF |
| Ambient temperature range | Moderate climate alternative |
| Engine oil grade SAE | 10W-30 |
| Ambient temperature range | Hot climate |
| Engine oil grade SAE | 30W-40 |
| Engine oil classification API/ACEA | SF |
| Engine with filter(s) litres | 4.1 |
| Other lubricants and capacities | |
| Manual transmission oil grade SAE | 80W-90 |
| Manual transmission oil classification | GL-4 |
| Manual transmission litres | 2.0 |
| Differential oil grade - front SAE | 80W-90 |
| Differential oil classification - front | GL-5 |
| Differential front/AT litres | 0.8 |
| Differential oil grade - rear SAE | 80W-90 |
| Differential oil classification - rear | GL-4 |
| Differential rear litres | 0.8 |
| Transfer box oil grade SAE | 80W-90 |
| Transfer box oil classification | GL-4 |
| Transfer box litres | 1.3 |
| Cooling system - total capacity litres | 7.0 |
| Brake fluid Type | DOT 3/4 |
| Power steering fluid Type | Dexron II |
| Power steering fluid litres | 2.0 |
Brakes & wear limits
Brake disc thickness
Brake discs on the Asia Rocsta 1.8 (1993–2000) are replaced at a minimum thickness of 18 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 261 mm.
| Minimum disc thickness for replacement - ventilated Front | 18 mm |
|---|---|
| Maximum drum diameter for replacement Rear | 261 mm |
Brake disc and drum dimensions
| Disc runout Front | 0,15 mm |
|---|---|
| Minimum pad thickness Front | 1 mm |
| Minimum shoe thickness Rear | 1 mm |
| Parking brake travel No. of notches | 8-12 |
Service & electrical
Ignition timing
Basic ignition timing for the Asia Rocsta 1.8 (1993–2000) is 6°±1° BTDC at 750 rpm.
| Ignition timing | Without vacuum |
|---|---|
| Ignition timing - basic BTDC °Engine/rpm | 6±1/750 |
Battery
The Asia Rocsta 1.8 (1993–2000) uses a 12 V, 60 Ah battery (reserve capacity 90 minutes).
| Battery V/RC(Ah) | 12/90 (60) |
|---|
Spark plugs
The Asia Rocsta 1.8 (1993–2000) uses NGK BP5E-VG spark plugs with a 0,8 mm electrode gap.
| Spark plugs Original equipment | NGK |
|---|---|
| Spark plug Type | BP5E-VG |
| Electrode gap mm | 0,8 |
| Spark plugs Make | Beru |
| Spark plug Type | 14R-8DU |
| Electrode gap mm | 0,8 |
| Spark plugs Make | Champion |
| Spark plug Type | RN9YC |
| Electrode gap mm | 0,6 |
| Spark plugs Make | NGK |
| Spark plug Type | BP5E-VG |
| Electrode gap mm | 0,8 |
Tuning and emissions
| Ignition advance | Without vacuum and basic timing |
|---|---|
| Ignition advance checks °Engine/rpm | 0-1/650 |
| Ignition advance checks °Engine/rpm | 4-6/1100 |
| Ignition advance checks °Engine/rpm | 12-14/1800 |
| Vacuum check | Ignition timing advances |
| Vacuum range °Engine | 6-8 |
| Vacuum starts mbar | 133 |
| Vacuum ends mbar | 293 |
| Idle speed rpm | 750-800 |
| Idle speed - alternative rpm | AT=900-950 |
| Oil temperature °C | 60 |
| CO level at idle speed - tailpipe Vol. % CO | 0,5 Max |
| CO level at idle speed - tailpipe (Cat) Vol. % CO | 0,5 Max |
| HC level at idle speed ppm | 100 |
| CO2 level at idle speed Vol. % CO2 | 13-16 |
| O2 level at idle speed Vol. % O2 | 0,5-2,0 |
| CO content at increased idle speed Vol. % | 0,3 |
Starting and charging
| Starter motor Make | Mitsubishi |
|---|---|
| Starter motor Type | 0,9 kW |
| Maximum cranking amps A | 162-198 |
| Alternator Make | Mitsubishi |
| Alternator Type | 55A |
| Alternator output A/V/rpm | 55/12/- |
| Regulated voltage V | 14,7±0,3 |
Service checks and adjustments
| Oil pressure bar/rpm | 3,0-4,0/3000 |
|---|---|
| Radiator cap bar | 0,75-1,05 |
| Thermostat opens °C | 82 |
| Drive belt tension - alternator/PAS/AC mm | 10-12 |
| Drive belt tension - AC mm | 4-5 |
Fuel system
| Fuel pump delivery pressure bar | 0,23-0,30 |
|---|
Tightening torques
Cylinder head bolt torque
The cylinder head bolts on the Asia Rocsta 1.8 (1993–2000) are tightened in 3 stages: 32-38 Nm, then 62-68 Nm, then a final 82-88 Nm.
| Cylinder head | |
|---|---|
| Tighten | 32-38 Nm |
| Tighten | 62-68 Nm |
| Tighten | 82-88 Nm |
| Cylinder head instructions | — |
|---|---|
| Other engine tightening torques | |
| Main bearings Renew bolts/nuts | No |
| Main bearings Stage 1 | 44-54 Nm |
| Main bearings Stage 2 | 84-94 Nm |
| Big end bearings Renew bolts/nuts | No |
| Big end bearings Stage 1 | 36-40 Nm |
| Big end bearings Stage 2 | 66-70 Nm |
| Oil pump to cylinder block | — |
| Oil pump to cylinder block | |
| Sump bolts | 7-12 Nm |
| Flywheel/driveplate | 98-105 Nm |
| Clutch pressure plate | 18-27 Nm |
| Crankshaft pulley/damper centre bolt | 160-170 Nm |
| Camshaft sprocket/gear | 48-66 Nm |
| Camshaft carrier/cap | 18-27 Nm |
| Camshaft/rocker cover | 3-4 Nm |
| Inlet manifold to cylinder head | 19-26 Nm |
| Exhaust manifold to cylinder head | 22-29 Nm |
| Spark plugs | 15-23 Nm |
| Engine oil pressure switch | 12-18 Nm |
| Chassis tightening torques | |
| Steering track rod end | 60-80 Nm |
| Road wheels | 88-108 Nm |
Frequently asked questions
What is the firing order of the Asia Rocsta 1.8?
The firing order for the Asia Rocsta 1.8 (1993–2000) is 1-3-4-2.
What spark plugs does the Asia Rocsta 1.8 use?
The Asia Rocsta 1.8 (1993–2000) uses NGK BP5E-VG spark plugs with a 0,8 mm electrode gap.
How much oil does the Asia Rocsta 1.8 take?
The Asia Rocsta 1.8 (1993–2000) takes 4.1 litres of engine oil with the filter. A listed engine oil option is SAE 5W-30 for cold climates, with API/ACEA classification SF. A listed engine oil option is SAE 15W-40 for moderate climates, with API/ACEA classification SF. A listed engine oil option is SAE 10W-30 as an alternative for moderate climates. A listed engine oil option is SAE 30W-40 for hot climates, with API/ACEA classification SF.
What are the valve clearances for the Asia Rocsta 1.8?
Valve clearances for the Asia Rocsta 1.8 (1993–2000) are 0,30 mm inlet and 0,30 mm exhaust, measured hot.
What is the cylinder head torque for the Asia Rocsta 1.8?
The cylinder head bolts on the Asia Rocsta 1.8 (1993–2000) are tightened in 3 stages: 32-38 Nm, then 62-68 Nm, then a final 82-88 Nm.
What is the ignition timing for the Asia Rocsta 1.8?
Basic ignition timing for the Asia Rocsta 1.8 (1993–2000) is 6°±1° BTDC at 750 rpm.