Alfa Romeo2003–2010Technical specifications

147 1.9 JTD: Technical specifications

Workshop data for the 1.9-litre diesel (engine code 182B9.000). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Common faults & fixes

Summary

Match the engine code (182B9.000) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make: Alfa Romeo
Model: 147
Years: 2003–2010
Fuel: Diesel
Engine code: 182B9.000

Performance & efficiency

Power: 74 kW (101 hp)
Engine size: 1,910 cc
Cylinders: 4 · OHC
Compression ratio: 18.5:1
Fuel system: Bosch

Fluids & capacities

Engine oil (with the filter): 4.4 litres

All 104 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type	4/OHC
Capacity cc	1910
Compression ratio :1	18,5
Fuel system Make	Bosch
Fuel system Type	EDC 15C

Injection system

Air metering Type	Mass
Fuel/injection pump assembly Make	Bosch
Pump type	Common rail
Injector nozzle Make	Bosch

Injection sequence

The injection sequence for the Alfa Romeo 147 1.9 JTD (2003–2010) is 1-3-4-2.

Injection sequence	1-3-4-2

Valve clearances

Valve clearances for the Alfa Romeo 147 1.9 JTD (2003–2010) are 0,25-0,35 mm inlet and 0,30-0,40 mm exhaust, measured cold.

Valve clearance - INLET mm	0,25-0,35 cold
Valve clearance - EXHAUST mm	0,30-0,40 cold

Engine oil & fluids

Engine oil

The Alfa Romeo 147 1.9 JTD (2003–2010) takes 4.4 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.1 litres. The specified oil is SAE 75W-80 synthetic, with classification GL-5.

Coolant

The listed total cooling-system capacity is 7.2 litres.

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range	All temperatures
Engine oil grade SAE	5W-40 Synthetic
Engine oil classification API/ACEA	CF/B3
Ambient temperature range	-15°C➞
Engine oil grade SAE	10W-40 Synthetic
Engine oil classification API/ACEA	CD/B3
Engine with filter(s) litres	4.4
Other lubricants and capacities
Manual transmission oil grade SAE	75W-80 Synthetic
Manual transmission oil classification	GL-5
Manual transmission litres	2.1
Coolant Type	Paraflu 11
Coolant Colour	Green Blue
Cooling system - total capacity litres	7.2
Brake fluid Type	DOT 4
Brake fluid litres	0.52
Clutch fluid Type	DOT 4
Power steering fluid Type	Dexron II
Power steering fluid litres	1.2

Brakes & wear limits

Brake disc thickness

Brake discs on the Alfa Romeo 147 1.9 JTD (2003–2010) are replaced at a minimum thickness of 20,2 mm (ventilated) or 20,5 mm (ventilated) front and 9 mm or 9,35 mm rear.

Minimum disc thickness for replacement - ventilated Front	20,2 mm
Minimum disc thickness after refacing - ventilated Front	20,5 mm
Minimum disc thickness for replacement Rear	9 mm
Minimum disc thickness after refacing Rear	9,35 mm

Service & electrical

Battery

The Alfa Romeo 147 1.9 JTD (2003–2010) uses a 12 V, 60 Ah battery.

Battery V/RC(Ah)	12 (60)

Tuning and emissions

Crankshaft position (n = ATDC) °BTDC	—
Adjusting method Engine/Pump	Pointer
Idle speed rpm	850±20
Oil temperature °C	80
Idle speed - for smoke test rpm	750-950
Governed speed range - for smoke test rpm	4900-5100
Maximum time at governed speed secs	1,0
Test mode A/B	B
Probe type 1/2	1
Smoke opacity - EU limit m-1 (%)	3,00 (73)
Smoke opacity - homologation value m-1 (%)	2,00 (58)

Starting and charging

Alternator output A/V/rpm	55/14/1800

Service checks and adjustments

Oil pressure bar/rpm	2,5-3,0/4000
Radiator cap bar	0,98
Thermostat opens °C	88±2

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Alfa Romeo 147 1.9 JTD (2003–2010) are tightened in 5 stages: 20 Nm, then 65 Nm, then 90°, then 90°, then a final 90°.

Cylinder head
Renew bolts	No
Tighten	20 Nm
Tighten	65 Nm
Tighten	90°
Tighten	90°
Tighten	90°

Other engine tightening torques
Cylinder head instructions	—
Main bearings Renew bolts/nuts	No
Main bearings Stage 1	25 Nm
Main bearings Stage 2	100°
Big end bearings Renew bolts/nuts	No
Big end bearings Stage 1	25 Nm
Big end bearings Stage 2	60°
Oil pump to cylinder block	9 Nm
Sump bolts	—
Wait 1 hour before filling engine with oil.
Sump drain bolt	20 Nm
Flywheel/driveplate	160±16 Nm/-
Clutch pressure plate	25-31 Nm
Crankshaft pulley/damper centre bolt	340±17 Nm
Camshaft sprocket/gear	114±12 Nm
Camshaft carrier/cap	14±2 Nm
Camshaft/rocker cover	10±1 Nm
Inlet manifold to cylinder head	25 Nm
Exhaust manifold to cylinder head	24±2 Nm
Exhaust downpipe to manifold	30±3 Nm
Water pump	24±2 Nm
Injector/clamp	29±3 Nm
Injector pipe unions	—
Injector pipe unions
Fuel/injection pump sprocket/gear	47±5 Nm
Fuel/injection pump mounting	25 Nm
Glow plugs	14±1 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor	9 Nm
Camshaft position (CMP) sensor	9 Nm
Engine oil pressure switch	30 Nm
Chassis tightening torques
Front hub	71±3 Nm+62°
Rear hub	320±16 Nm
Steering wheel	50 Nm
Steering rack/box mounting	130±13 Nm
Steering track rod end	36±3 Nm
Brake disc to hub Front	12±2 Nm
Brake caliper to carrier Front	52±6 Nm
Brake caliper/carrier to hub Front	117±6 Nm
Brake disc to hub Rear	12±2 Nm
Brake caliper to carrier Rear	50 Nm
Brake caliper/carrier to hub Rear	50±5 Nm
ABS sensor Front	8±1 Nm
ABS sensor Rear	8±1 Nm
Road wheels	98 Nm Alu=120 Nm

Air conditioning

No. of AC service connectors	2
Air conditioning restrictor type	Expansion valve
Compressor clutch/magnetic coupling	Yes
Compressor variable displacement solenoid	No
Air conditioning refrigerant Type	R134a
Air conditioning refrigerant quantity grams	550±25
Air conditioning oil group	PAG
Air conditioning oil Type	SP10
Air conditioning oil quantity cm³	135
Air conditioning oil viscosity ISO	46

Frequently asked questions

What is the injection sequence of the Alfa Romeo 147 1.9 JTD?

The injection sequence for the Alfa Romeo 147 1.9 JTD (2003–2010) is 1-3-4-2.

How much oil does the Alfa Romeo 147 1.9 JTD take?

The Alfa Romeo 147 1.9 JTD (2003–2010) takes 4.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Alfa Romeo 147 1.9 JTD?

Valve clearances for the Alfa Romeo 147 1.9 JTD (2003–2010) are 0,25-0,35 mm inlet and 0,30-0,40 mm exhaust, measured cold.

What is the cylinder head torque for the Alfa Romeo 147 1.9 JTD?

The cylinder head bolts on the Alfa Romeo 147 1.9 JTD (2003–2010) are tightened in 5 stages: 20 Nm, then 65 Nm, then 90°, then 90°, then a final 90°.

What is the minimum brake disc thickness for the Alfa Romeo 147 1.9 JTD?

Brake discs on the Alfa Romeo 147 1.9 JTD (2003–2010) are replaced at a minimum thickness of 20,2 mm (ventilated) or 20,5 mm (ventilated) front and 9 mm or 9,35 mm rear.

What battery does the Alfa Romeo 147 1.9 JTD use?

The Alfa Romeo 147 1.9 JTD (2003–2010) uses a 12 V, 60 Ah battery.