Alfa Romeo2004–2011Technical specifications

147 1.6: Technical specifications

Workshop data for the 1.6-litre petrol (engine code 321.03). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (321.03) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Alfa Romeo
Model
147
Years
2004–2011
Fuel
Petrol
Engine code
321.03

Performance & efficiency

Power
88 kW (120 hp)
Engine size
1,598 cc
Cylinders
4 · DOHC
Compression ratio
10.3:1
Fuel system
Bosch

Fluids & capacities

Engine oil (with the filter)
4.4 litres
All 115 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/DOHC
Capacity (Fiscal) cc1598
Compression ratio :110,3
Suitable for unleaded petrolYes
Minimum octane rating RON95
Ignition system MakeBosch
Ignition system TypeMotronic ME7.3.1
Ignition system DescriptionMap-DI
Trigger locationCam/Crankshaft
Fuel system MakeBosch
Fuel system TypeMotronic ME7.3.1
Fuel system DescriptionMFI-s
Air metering TypeMass
Combined ignition and fuel ECMYes
Diagnostic socketYes

Ignition system

Ignition coil supply voltage + with ballast V12
Distributor (ECM) Make(Bosch)

Firing order

The firing order for the Alfa Romeo 147 1.6 (2004–2011) is 1-3-4-2.

Firing order1-3-4-2

Valve clearances

Valve clearances on the Alfa Romeo 147 1.6 (2004–2011) are hydraulic — they self-adjust, so no manual clearance figure applies.

Valve clearance - INLET mmHydraulic
Valve clearance - EXHAUST mmHydraulic

Engine oil & fluids

Engine oil

The Alfa Romeo 147 1.6 (2004–2011) takes 4.4 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

The manual gearbox has a listed capacity of 2.1 litres. The specified oil is SAE 75W-80 synthetic, with classification GL-5.

Coolant

The listed total cooling-system capacity is 7.0 litres.

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range All temperatures
Engine oil grade SAE 5W-30 Synthetic
Engine oil classification API/ACEA SJ/A1
Ambient temperature range -20°C➞
Engine oil grade SAE 10W-40 Synthetic
Engine oil classification API/ACEA SJ/A3
Ambient temperature range All temperatures
Engine oil grade SAE 10W-60 Synthetic
Engine oil classification API/ACEA SJ/A3
Engine with filter(s) litres 4.4
Other lubricants and capacities
Manual transmission oil grade SAE 75W-80 Synthetic
Manual transmission oil classification GL-5
Manual transmission litres 2.1
Coolant Type Paraflu 11
Coolant Colour Green Blue
Cooling system - total capacity litres 7.0
Brake fluid Type DOT 4
Brake fluid litres 0.5
Clutch fluid Type DOT 4
Power steering fluid Type Dexron II
Power steering fluid litres 1.2

Brakes & wear limits

Brake disc thickness

Brake discs on the Alfa Romeo 147 1.6 (2004–2011) are replaced at a minimum thickness of 20,2 mm (ventilated) or 20,5 mm (ventilated) front and 9 mm or 9,35 mm rear.

Minimum disc thickness for replacement - ventilated Front20,2 mm
Minimum disc thickness after refacing - ventilated Front20,5 mm
Minimum disc thickness for replacement Rear9 mm
Minimum disc thickness after refacing Rear9,35 mm

Brake disc and drum dimensions

Parking brake travel No. of notches1-3

Service & electrical

Ignition timing

The ignition timing on the Alfa Romeo 147 1.6 (2004–2011) is not adjustable.

Ignition timing - basic BTDC °Engine/rpmNot adjustable

Battery

The Alfa Romeo 147 1.6 (2004–2011) uses a 12 V, 60 Ah battery.

Battery V/RC(Ah)12 (60)

Tuning and emissions

Ignition advance checks °Engine/rpmECM Controlled
Idle speed rpm840±20 Not adjustable
Oil temperature °C80
CO level at idle speed - tailpipe Vol. % CO0,5 Max Not adjustable
HC level at idle speed ppm100
CO2 level at idle speed Vol. % CO214,5-16
O2 level at idle speed Vol. % O20,1-0,5
Increased idle speed for CO test rpm2500-2900
CO content at increased idle speed Vol. %0,3
Lambda at increased idle λ0,97-1,03

Starting and charging

Alternator output A/V/rpm100/14/6000

Service checks and adjustments

Oil pressure bar/rpm3,5-4,5/4000
Thermostat opens °C88

Fuel system

Fuel pump delivery pressure bar3,3-3,7

Spark plugs

Spark plugs Original equipmentNGK
Spark plug TypeBKR6EKPA/PMR7A
Spark plugs MakeNGK
Spark plug TypeBKR6EKPA/PMR7A

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Alfa Romeo 147 1.6 (2004–2011) are tightened in 5 stages: 20 Nm, then 40 Nm, then 90°, then 90°, then a final 90°.

Cylinder head
Renew boltsNo
Tighten20 Nm
Tighten40 Nm
Tighten90°
Tighten90°
Tighten90°
Cylinder head instructions—
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 124-26 Nm
Main bearings Stage 2100°
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 125 Nm
Big end bearings Stage 260°
Sump bolts—
Sump bolts
Sump drain bolt18-22 Nm
Flywheel/driveplate144-176 Nm
Clutch pressure plate25-31 Nm
Crankshaft pulley/damper centre bolt209-231 Nm
Camshaft sprocket/gear—
Camshaft sprocket/gear
Camshaft carrier/cap14-17 Nm
Camshaft/rocker cover10 Nm
Inlet manifold to cylinder head23-28 Nm
Exhaust manifold to cylinder head23-28 Nm
Water pump23-28 Nm
Spark plugs—
Spark plugs
Camshaft position (CMP) sensor8-10 Nm
Engine coolant temperature (ECT) sensor27-33 Nm
Lambda sensor (Oxygen)41-50 Nm
Knock sensor (KS)25 Nm
Engine oil pressure switch27-33 Nm
Chassis tightening torques
Front hub71±3 Nm+62°±2°
Rear hub320±16 Nm
Steering rack/box mounting130±13 Nm
Steering track rod end32-39 Nm
Brake disc to hub Front10-14 Nm
Brake caliper to carrier Front52±6 Nm
Brake caliper/carrier to hub Front117±6 Nm
Brake disc to hub Rear10-14 Nm
Brake caliper to carrier Rear50 Nm
Brake caliper/carrier to hub Rear50±5 Nm
ABS sensor Front8±1 Nm
ABS sensor Rear8±1 Nm
Road wheels98 Nm Alu=120 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams550±25
Air conditioning oil groupPAG
Air conditioning oil TypeSP10
Air conditioning oil quantity cm³135
Air conditioning oil viscosity ISO46

Frequently asked questions

What is the firing order of the Alfa Romeo 147 1.6?

The firing order for the Alfa Romeo 147 1.6 (2004–2011) is 1-3-4-2.

How much oil does the Alfa Romeo 147 1.6 take?

The Alfa Romeo 147 1.6 (2004–2011) takes 4.4 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Alfa Romeo 147 1.6?

Valve clearances on the Alfa Romeo 147 1.6 (2004–2011) are hydraulic — they self-adjust, so no manual clearance figure applies.

What is the cylinder head torque for the Alfa Romeo 147 1.6?

The cylinder head bolts on the Alfa Romeo 147 1.6 (2004–2011) are tightened in 5 stages: 20 Nm, then 40 Nm, then 90°, then 90°, then a final 90°.

What is the ignition timing for the Alfa Romeo 147 1.6?

The ignition timing on the Alfa Romeo 147 1.6 (2004–2011) is not adjustable.

What is the minimum brake disc thickness for the Alfa Romeo 147 1.6?

Brake discs on the Alfa Romeo 147 1.6 (2004–2011) are replaced at a minimum thickness of 20,2 mm (ventilated) or 20,5 mm (ventilated) front and 9 mm or 9,35 mm rear.

More on the 147