Ford Transit Courier 2020: reliability & common MOT faults

In 2025, 74 in every 100 first MOTs on a 2020 Ford Transit Courier were passes. Most common reason for a fail: Tyre tread depth (front).

Summary

The 2020 Ford Transit Courier follows the pattern of the model years either side.

At a glance

How 3,182 first tests went in 2025.

Passed first time
74 in every 100
Did not pass first time
26 in every 100840 failed first-attempt tests
The typical car
5 yearsabout 65,722 miles
First tests counted
3,182

What failed most often

  1. Tyre tread depth (front)11 in every 100 failed tests
  2. Diesel engine warning light10 in every 100 failed tests
  3. Brake light9 in every 100 failed tests

How we count this. Data: UK MOT open data, 2025. Only Class 4 cars on their first MOT of the year are counted. A car that fails and is fixed at the test station still counts as a fail in the first-attempt rate. These are raw results, not adjusted for age, mileage, or peer mix. The MOT does not test engine or gearbox internals.

Note:

These are patterns across 2020 Ford Transit Courier vehicles in 2025, not a prediction that any one car will have them. Faults are grouped by part of the car. They come from MOT defect codes, not manufacturer bulletins, recalls or a diagnosis of any one car.

Noise, emissions and leaks

Three faults. The strongest is the diesel emissions test (compression-ignition rules for vehicles from 01/01/2014): 7.0 times as often as on similar cars.

Figures below are measured across the 837 of 840 failed first attempts (99.6%) that recorded an odometer reading in 2025. Mileage is needed to compare like with like.

We only list faults with at least 20 failures and a rate of about 2.0 times that of similar cars, which keeps one-off results out of the list.

Diesel emissions test (compression-ignition rules for vehicles from 01/01/2014)

Failed on 35 first tests7.0 times as often as similar carsLikely evidence

Diesel engine warning light

Failed on 80 first tests2.3 times as often as similar carsPossible evidence

What it means

An engine malfunction indicator lamp that is illuminated to show a malfunction is graded Major on a diesel, but only on the diesels the test covers, which depends on the vehicle type and when it was first used. DVSA lists it under exhaust emissions for compression ignition engines, and the detail line for the row also names an inoperative lamp.

Petrol engine warning light

Failed on 53 first tests2.3 times as often as similar carsPossible evidence

What it means

The malfunction indicator lamp (MIL) on a petrol engine is a Major failure when it is illuminated indicating a malfunction. The detail line DVSA gives for the same row also names an inoperative lamp. The test covers only certain petrol vehicles, depending on their age, size and fuel type.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Lamps and electrical

One fault: brake light (rear), 5.8 times as often as on similar cars.

Brake light (rear)

Failed on 77 first tests5.8 times as often as similar carsLikely evidence

What it means

All stop lamps missing or not working is graded Dangerous, and so is a stop lamp that stays on when the brakes are released. A stop lamp that is missing or not working is Major. On some vehicles with LED rear lamps, part of the stop lamp can go out when the rear fog lamp is lit, which is not regarded as a defect.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Steering

One fault: track rod end (front), 2.7 times as often as on similar cars.

Track rod end (front)

Failed on 35 first tests2.7 times as often as similar carsPossible evidence

What it means

A steering ball joint with excessive wear or free play is Major, and one worn to the extent there is a serious risk of detachment is graded Dangerous. A dust cover that is damaged but still keeps dirt out is Minor, and one missing or no longer keeping dirt out is Major. Testers must tell wear from a joint's built-in clearance or spring loading.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Suspension

One fault: suspension arm ball joint (front), 2.3 times as often as on similar cars.

Suspension arm ball joint (front)

Failed on 39 first tests2.3 times as often as similar carsPossible evidence

What it means

A suspension arm ball joint is failed under the general suspension pin, bush or joint wording. Excessively worn is Major, and likely to become detached is graded Dangerous.

Data: UK MOT open data, 2025. Compared with cars of the same age and mileage.

Advisories

Other things testers noted as worn or close to failing, more often than on similar cars.

An advisory is a note from the tester about something that has not failed yet. It is an early warning, not a fail.

Number plates (rear)

Noted on 47 first tests5.7 times as often as similar carsElevated evidence

Wheel condition (front)

Noted on 20 first tests2.4 times as often as similar carsElevated evidence

Data: UK MOT open data, 2025. Counts cover advisories recorded on failed first tests only, compared with cars of the same age and mileage.

MOT pass rates

How first tests ended, and how the pass rates are counted.

Passed first time
74in every 100
Passed on the first test.
Fixed at the station
7in every 100
Failed, then fixed at the test station the same day.
Failed
19in every 100
Did not pass, and were not fixed at the test station.

First-attempt pass 73.6% of 3,182 first tests (2025): only cars that passed first time count. Official-style pass 81.5%: cars fixed at the test station also count as a pass. The 7 fixed and the 19 not fixed make the 26 in every 100 that did not pass first time.

Petrol and diesel

First testsTypical mileagePassed first time, as testedPassed first time, same mileage
Diesel2,31866,521 miles7474
Petrol86462,008 miles7271

Figures are in every 100 first tests. Cars with more miles usually fail more often, so the same-mileage figure gives every fuel the mileage mix of all the cars in this year.

Same model, other years

Passed first time in every 100, all tested in 2025.

406080100201420152016201720182019202020212022Older carsNewer cars
4060801002020Older cars

Newer cars are younger, so look for a jump rather than the climb.

YearPassed first timeFirst tests
201460 in every 100969
201559 in every 1003,236
201664 in every 1002,563
201766 in every 1003,673
201870 in every 1004,108
201971 in every 1004,267
2020 This car74 in every 1003,182
202178 in every 1003,419
202280 in every 1004,351

If you are buying one

What this year's MOT record means for the decision in front of you.

Mileage matters most on a 2020 Transit Courier.

Of 2020 Transit Courier vehicles with under 40,000 miles, 84 in every 100 passed their 2025 MOT first time. With 94,000 miles or more, 67 in every 100 did.

Under 40,000643 tests
84
40,000–58,000634 tests
76
58,000–74,000 Typical car624 tests
76
74,000–94,000637 tests
66
94,000 and over638 tests
67

Petrol or diesel?

Typical mileagePassed first time,
as tested
Passed first time,
same mileage
Diesel66,521 miles7474
Petrol62,008 miles7271

Figures are in every 100 first tests. At the same mileage there is no clear difference between the two.


What to check at your mileage

How often each fault turned up on a failed first test, by the car's mileage. Read it as: what is likely to need looking at on a car like the one in front of you.

Under 40,00058,000–74,00094,000 and over
Tyre tread depth (front)1.72.43.1
Diesel engine warning light1.63.03.6
Brake light1.92.63.3
Headlight aim1.11.83.8
Tyre condition (front)0.62.42.4

Faults per 100 first tests, by the car's mileage at the test.


When a car fails

46in every 100

of failed cars had one item to fix.

25in every 100

of failed cars had three or more items to fix.

7in every 100

of all first tests had a defect the tester marked dangerous (unsafe to drive away).


Every figure here is a first-attempt MOT rate from DVSA open data for this model line, for cars of this model year tested in 2025. Each mileage band holds a fifth of the tests. MOTs do not test engine or gearbox internals, so this is a pre-purchase checklist, not a full reliability score.

FAQs

Short answers about how to read this model-year guide.

The 2020 Ford Transit Courier follows the pattern of the model years either side. Its main cause of failure was Tyre tread depth (front), about 11 in every 100 failed tests. In 2025, 73.6% of 3,182 first MOTs on the 2020 Ford Transit Courier passed first time (PRS: items fixed at the station the same day, counted as a fail). The official-style rate including PRS is 81.5%. Among 840 failed first-attempt MOT tests (test year 2025), Brake light (rear) appears more often than on similar cars (9.2% of those tests; 77 observed failures; about 5.8× more often than similar cars). There is no single reliability score here; this is a pre-purchase checklist built from DVSA open data, not a guarantee for any individual car.
Ranked by how often they were actually recorded, the items that most often failed a 2020 Ford Transit Courier at the first attempt were Tyre tread depth (front) (10.9%), Diesel engine warning light (9.6%) and Brake light (9.2%), each as a share of the year's failed first attempts. That is what goes wrong most often on the car. The common faults table shows a different measure: faults that are unusual compared with similar cars.
Among failed first-attempt tests we highlight patterns that appear more often than on similar cars. Top example: Brake light (rear) (9.2% of those tests; 77 observed failures; about 5.8× more often than similar cars). These are statistical signals, not a diagnosis of any individual car.
Brake light (rear) shows up more often than on similar cars (9.2% of those tests; 77 observed failures; about 5.8× more often than similar cars). That does not prove a design fault. Age, mileage, and how the car was used still matter. Treat it as a pre-purchase checkpoint, not a manufacturer service bulletin.
Common MOT problem areas for the 2020 Ford Transit Courier include Brake light (rear), Track rod end (front), Diesel engine warning light. These are the faults that stand out compared with similar cars, not a complete list of what can go wrong on any individual car.
Advisories flag issues noted at the test and are not a fail rate. We show advisory patterns that appear more often than on similar cars among failed first-attempt tests, separate from common failure rows. Use them as early-warning checks, not as a pass/fail score.
This page highlights MOT failure patterns for the 2020 Ford Transit Courier (registration year) using UK DVSA open data for the selected test year. Patterns are compared with cars of a similar age and mileage. It is a buyer checklist from MOT defect statistics, not a full service history or manufacturer service-bulletin list.
No. MOT tests do not cover engine internals, gearboxes, or many electronic modules. Patterns here come from MOT defect statistics only and should not be read as engine or gearbox reliability scores.

About this data

How this page is built and what it can (and can't) say.

These figures come from UK MOT open data for this model year. We surface common failure patterns against similar cars, not a full reliability score, and not a pass/fail verdict on any individual vehicle.

2024 2025

What we include

UK Class 4 cars only. Normal MOT tests (not retests); first test per vehicle per calendar year; results pass, PRS, or fail.

Same-day repairs

PRS means the car failed items that were fixed at the test station and then passed the same day. We count PRS as a first-attempt fail in headline rates so same-day repairs do not hide problems.

How we compare

We compare this model year with other Class 4 cars of similar age and mileage in the same test year. This model family is left out of the peer group so the car is not measured against itself.

What this does not cover

  • MOTs do not cover engine internals, gearboxes, or many electronics; this is not a full reliability score.
  • Common faults come from MOT defect stats, not manufacturer TSBs or recalls.
  • Age and mileage matching reduces, but does not remove, differences in how cars were used and maintained.
  • If the data for a car is too thin to say anything useful, we say so rather than guess.

Contains public sector information licensed under the Open Government Licence v3.0.

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