Toyota2001–2004

Corolla Verso CombiVan 1.8: Common faults & known problems

Common faults & known problems

5 known faults documented in workshop bulletins. Of these, one concerns the engine and fuel system and one the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

1 documented fault — symptoms, causes and workshop fixes.

Strong sulphur odour from exhaust whilst engine running

Overview

Affects
All models with 1.8 petrol engine.
Fault codes
P0420
Remedy
Software update

Symptoms

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P0420.

Cause

Incorrect engine management parameters due to engine control module (ECM) software fault.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program ECM with upgraded software.

Data: Motorwise Workshop. Bulletin 3.

Electrical & ignition

1 documented fault — symptoms, causes and workshop fixes.

One or both headlamps do not operate when switched on

Affects All models.

Cause

Internal failure of combination switch.

Repair

  1. Replace combination switch.

Data: Motorwise Workshop. Bulletin 4.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Brakes squeal

Overview

Affects
All models.

Cause

Replacement brake pads fitted without anti-squeal shims.

Repair

  1. Ensure brake pad anti-squeal shims are fitted.
  2. Replacement shims available separately.

Data: Motorwise Workshop. Bulletin 1.

Steering

1 documented fault — symptoms, causes and workshop fixes.

ESP warning lamp illuminated

Incorrect calibration of steering angle sensor.

Overview

Affects
All models with electronic stability program (ESP).
Fault codes
C1288

Symptoms

Trouble code stored: C1288. Unable to program steering angle sensor.

Repair steps

  1. Ensure steering in straight-ahead position.
  2. Ensure steering angle sensor aligned with steering column.
  3. Carry out steering angle sensor calibration.

Data: Motorwise Workshop. Bulletin 2.

Other

1 documented fault — symptoms, causes and workshop fixes.

Excessive noise from auxiliary drive belt

Overview

Affects
All models with 1ZZ-FE engine code.

Cause

Faulty auxiliary drive belt tensioner.

Repair

  1. Renew auxiliary drive belt tensioner.
  2. Renew auxiliary drive belt.

Data: Motorwise Workshop. Bulletin 5.

Glossary

Technical terms used in this guide.

MIL
Malfunction indicator lamp — the engine warning light on the dashboard
ECM
Engine control module — the electronic unit that manages the engine
ESP
Electronic stability programme — brakes individual wheels to stop a skid
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Steering Angle Sensor
Tells the stability-control system which way the steering wheel is pointing
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Auxiliary Drive Belt
The belt that drives the alternator, water pump, steering pump or air-conditioning compressor
Calibration
Setting a sensor or module so its readings match the real world

Frequently asked questions

What are the common faults with the Toyota Corolla Verso CombiVan 1.8?

This guide contains five workshop bulletins for the Toyota Corolla Verso CombiVan 1.8. Of these, one concerns the engine and fuel system and one the electrical and ignition. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Corolla Verso CombiVan 1.8 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Corolla Verso CombiVan 1.8 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →