Toyota2007–2013

Auris 2.0 D-4D: Common faults & known problems

Common faults & known problems

17 known faults documented in workshop bulletins. Of these, nine concern the engine and fuel system and three the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Technical specifications

Engine & fuel system

9 documented faults — symptoms, causes and workshop fixes.

Poor idling

Affects All models, →03/07.Software update

Symptoms

Failure to start.

Cause

Engine control module (ECM) software fault.

Repair

  1. Install upgraded engine control module (ECM) software.

Data: Motorwise Workshop. Bulletin 1.

Engine malfunction indicator lamp (MIL) illuminated

Affects All models, →03/07.P0400Software update

Symptoms

Engine control module (ECM) in limp home mode. Trouble code stored: P0400.

Cause

Engine control module (ECM) software fault.

Repair

  1. Install upgraded engine control module (ECM) software.

Data: Motorwise Workshop. Bulletin 2.

Poor cold starting

Overview

Affects
All models with 1CD-FTV engine code.
Fault codes
P0380
Remedy
Software update

Symptoms

Trouble code stored: P0380.

Cause

Defective glow plugs.

Repair

  1. Check glow plugs, replace as necessary.
  2. Re-program ECM with modified software.

Data: Motorwise Workshop. Bulletin 3.

Intermittent power loss on acceleration

Exhaust gas recirculation (EGR) valve not operating properly. Fix: re-program with updated software.

Overview

Affects
All models.
Remedy
Software update

Symptoms

Engine jerking.

Repair steps

  1. Check air filter, replace if required.
  2. Check mass air flow (MAF) sensor, replace if required.
  3. Clean exhaust gas recirculation (EGR) valve and associated parts.
  4. Re-program ECM with modified software.

Data: Motorwise Workshop. Bulletin 4.

Engine malfunction indicator lamp (MIL) illuminated

Overview

Affects
All models.
Fault codes
P0400
Remedy
Software update

Symptoms

Engine runs in limp home mode. Trouble code stored: P0400.

Cause

Engine control module (ECM) software fault.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program ECM with upgraded software.

Data: Motorwise Workshop. Bulletin 7.

Engine overheating

Overview

Affects
All models with 2.0/2.2 Diesel engines, →12/07.
Remedy
Fit modified part
Parts
1 part

Symptoms

Loss of coolant.

Cause

Cylinder head gasket faulty.

Repair

  1. Check cylinder head surface for distortion. Maximum tolerance: 0.05 mm.
  2. Fit modified cylinder head gasket.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Cylinder head gasket11115-26052-#01

Data: Motorwise Workshop. Bulletin 8.

Engine malfunction indicator lamp (MIL) illuminated

Overview

Affects
All models with Diesel particulate filter (DPF).
Fault codes
P2002
Remedy
Software update

Symptoms

Engine runs in limp home mode. Trouble code stored: P2002.

Cause

Engine control module (ECM) software fault.

Diesel particulate filter (DPF) pressure sensor vacuum pipe blocked.

Diesel particulate filter (DPF) blocked.

Repair steps

  1. Check all DPF pressure sensor vacuum pipes are correctly fitted and have no leaks.
  2. Check operation and condition of DPF.
  3. Re-program ECM with upgraded software.

Data: Motorwise Workshop. Bulletin 9.

Engine malfunction indicator lamp (MIL) illuminated

Overview

Affects
All models with 2.0/2.2 Diesel engines.
Fault codes
P0093

Symptoms

Diesel odour in passenger compartment. Trouble code stored: P0093.

Cause

High-pressure fuel pump leaking.

Repair

  1. Inspect production date code on high-pressure fuel pump.
  2. If production date before 02/2010 (01M 02700), replace high-pressure fuel pump with modified version.

Data: Motorwise Workshop. Bulletin 10.

Poor cold starting

Overview

Affects
All models without Piezo type fuel injectors.
Remedy
Software update

Symptoms

Long cranking time before starting.

Cause

Engine control module (ECM) software fault.

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Re-program engine control module (ECM) with upgraded software.

Data: Motorwise Workshop. Bulletin 14.

Brakes

3 documented faults — symptoms, causes and workshop fixes.

Handbrake lever difficult to operate when driver's seat in fully forward position

Overview

Affects
All models built in UK and Turkey, →07/07.

Cause

Incorrect adjustment of handbrake mechanism.

Repair

  1. Adjust handbrake mechanism to obtain 3-6 notches at handbrake lever whilst applying 200 N.
  2. Carry out brake bedding-in procedure: Drive vehicle at 25 mph (40 kph). Apply handbrake lever 1 notch. Drive vehicle for 400 metres. Release handbrake lever. Wait 5 minutes. Repeat above procedure twice.

Data: Motorwise Workshop. Bulletin 5.

Handbrake lever difficult to operate when driver's seat in fully forward position

Overview

Affects
All models built in Japan, →11/07.
Remedy
Fit modified part

Cause

Incorrect adjustment of handbrake mechanism.

Poor manufacture of handbrake cables.

Repair steps

  1. Fit modified handbrake lever assembly and handbrake cables.
  2. Adjust handbrake mechanism to obtain 3-6 notches at handbrake lever whilst applying 200 N.
  3. Carry out brake bedding-in procedure: Drive vehicle at 25 mph (40 kph). Apply handbrake lever 1 notch. Drive vehicle for 400 metres. Release handbrake lever. Wait 5 minutes. Repeat above procedure twice.

Parts

Parts listed in the bulletin
PartPart numberQty
Handbrake cable46420-127201
Handbrake cable46430-126101
Clamp46402-120301
Handbrake lever assembly46201-12352-**1

Data: Motorwise Workshop. Bulletin 6.

Strong odour from rear brakes

Affects All models, →03/09.Fit modified part

Symptoms

Excessive fuel consumption. Noise from rear brakes.

Cause

Rear brake pads seize in brake caliper carrier due to corrosion and dirt ingress.

Repair

  1. Fit modified rear brake pads.

Data: Motorwise Workshop. Bulletin 13.

Steering

3 documented faults — symptoms, causes and workshop fixes.

Rattling noise from steering column at low speeds over uneven surfaces

Affects All models, →2008.Fit modified part

Cause

Excessive free play in EPS motor drive gears.

Repair

  1. Fit modified steering column.

Data: Motorwise Workshop. Bulletin 11.

Knocking noise from steering when steering wheel turned

Overview

Affects
All models, →2008.
Remedy
Fit modified part

Cause

Dry contact surfaces on the steering column lower shaft splined joint.

Repair

  1. To confirm cause: Mark alignment of steering column lower shaft to steering rack. Detach steering column lower shaft from steering rack. Slide steering column lower shaft in and out 10 times. Ensure alignment of reference marks. Refit steering column lower shaft. Road test vehicle.
  2. If noise is no longer present: Fit modified steering column lower shaft.

Data: Motorwise Workshop. Bulletin 12.

Increased engine noise in passenger compartment

Steering column sealing boot cracked/damaged. Fix: fit a new part.

Overview

Affects
All LHD models.
Remedy
Fit new part

Symptoms

Driver's footwell carpet wet after heavy rain. Steering operation not smooth when manoeuvring or parking.

Repair steps

  1. Remove steering column sealing boot and discard.
  2. Fit protective cover to new steering column sealing boot Secure protective cover with retaining strap, ensure a clearance of 0.5 - 1.5 mm.
  3. Fit new steering column sealing boot complete with protective cover.

Parts

Parts listed in the bulletin
PartPart numberQty
Protective cover45254-020201
Steering column sealing bootRefer to manufacturer1

Data: Motorwise Workshop. Bulletin 17.

Body & trim

1 documented fault — symptoms, causes and workshop fixes.

Water ingress into load area

Affects All models, →02/10.

Symptoms

Load area carpet wet.

Cause

Damaged or incorrectly fitted air ventilation outlet grilles, located behind rear bumper.

Repair

  1. Check fitment and condition of air ventilation outlet grilles, replace if necessary.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Air ventilation outlet grille62940-020112

Data: Motorwise Workshop. Bulletin 16.

Other

1 documented fault — symptoms, causes and workshop fixes.

Abnormal noise from auxiliary drive belt between 1500-2000rpm

Overview

Affects
All models with 1AD-FTV engine code.
Remedy
Fit modified part
Parts
1 part

Cause

Unsatisfactory design of auxiliary drive belt.

Repair

  1. Check auxiliary drive belt tensioner, replace if necessary.
  2. Fit modified auxiliary drive belt.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Auxiliary drive belt90916-027361

Data: Motorwise Workshop. Bulletin 15.

Glossary

Technical terms used in this guide.

ECM
Engine control module — the electronic unit that manages the engine
EGR
Exhaust gas recirculation — feeds some exhaust gas back into the intake to cut emissions
DPF
Diesel particulate filter — traps soot in the exhaust and burns it off periodically
LHD
Left-hand drive — steering wheel on the left
MAF
Mass air flow — a sensor that measures how much air the engine is breathing
Caliper
The part that squeezes the brake pads onto the disc
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Glow Plugs
Heaters that help a diesel engine start from cold
Limp Home
A protective mode that limits power so the vehicle can be driven to a workshop
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Auxiliary Drive Belt
The belt that drives the alternator, water pump, steering pump or air-conditioning compressor
Head Gasket
The seal between the cylinder head and the engine block
Recirculation
Air-conditioning mode that recirculates cabin air instead of drawing in outside air

Frequently asked questions

What are the common faults with the Toyota Auris 2.0 D-4D?

This guide contains 17 workshop bulletins for the Toyota Auris 2.0 D-4D. Of these, nine concern the engine and fuel system and three the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Toyota Auris 2.0 D-4D have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Toyota Auris 2.0 D-4D faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

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