Honda1996–1998

Accord 2.0 TDI: Common faults & known problems

Common faults & known problems

7 known faults documented in workshop bulletins. Of these, two concern the engine and fuel system and two the suspension and drivetrain. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

2 documented faults — symptoms, causes and workshop fixes.

Poor cruise control function

Affects All models.Fit new part

Symptoms

Engine surging. Poor cruise control switch operation.

Cause

Cruise control actuator cable damaged, due to cable becoming free from retaining bracket and touching exhaust manifold.

Repair

  1. Fit new cable.

Data: Motorwise Workshop. Bulletin 4.

Loud screaming noises from engine area

Rubber intercooler hose from turbocharger (TC) outlet pipe rubs against top engine acoustic cover, causing hose to split Fig.102073 . Fix: fit a new part.

Overview

Affects
All models, →VIN SHHCF15200U006108.
Remedy
Fit new part

Symptoms

Lack of power.

Repair steps

  1. Increase the clearance between the rubber hose and the engine acoustic cover.
  2. Remove top engine acoustic cover.
  3. Remove damaged rubber intercooler hose.
  4. Remove metal TC outlet connecting pipe.
  5. Using a 6 mm rotary file rework the forward mounting stay on the connecting pipe. Apply black paint to reworked area to prevent corrosion.
  6. Refit the connecting pipe. When refitting the connecting pipe ensure that the pipe is held over towards the left side of the vehicle. Apply thread locking compound to the securing bolts before tightening.
  7. Fit new rubber intercooler hose, ensure that the securing clips on the top and bottom rubber hoses are located centrally between the pipe bulges.
  8. Refit top engine acoustic cover, ensure securing bolts only hand tight.

Parts

Parts listed in the bulletin
PartPart numberQty
Intercooler hose17226-P5T-G001
TC inlet pipe17229-P5T-G001

Data: Motorwise Workshop. Bulletin 6.

Electrical & ignition

1 documented fault — symptoms, causes and workshop fixes.

Headlamp dipped beam goes out of adjustment with continuous use

Affects All models.Fit modified part

Symptoms

Headlamp bulbs may become loose.

Cause

Bulb holder warped by heat.

Repair

  1. Fit modified bulb holders.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Bulb holder38666 SN7 G002

Data: Motorwise Workshop. Bulletin 5.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Brake fluid leak from ABS pump

Affects All models, body code: CB/CC.Fit new part

Cause

Inlet pipe union on ABS pump cracked.

Repair

  1. Fit new pipe union and seal.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Repair kit57016 SL5 A501

Data: Motorwise Workshop. Bulletin 2.

Suspension & drivetrain

2 documented faults — symptoms, causes and workshop fixes.

Intermittent 'bonging' noise from front suspension

Small stones trapped between the spring coils at the bottom end are crushed Fig.102091 . Fix: clean and lubricate.

Overview

Affects
All models.
Remedy
Clean & lubricate

Repair steps

  1. Lift vehicle.
  2. Clean spring coils removing any foreign objects.
  3. Fit silencer tubing to both front suspension spring coils at the bottom ends.

Parts

Parts listed in the bulletin
PartPart numberQty
Silencer tubing52442 SH3 0002

Data: Motorwise Workshop. Bulletin 3.

Knocking noise from front wheel when pulling away

Overview

Affects
All models, 1982-05.
Remedy
Clean & lubricate

Cause

Contact between driveshaft and front wheel bearing.

Repair

  1. Clean driveshaft and wheel bearing contact surfaces.
  2. Apply grease to contact surfaces of driveshaft and wheel bearing.

Data: Motorwise Workshop. Bulletin 7.

Clutch & gearbox

1 documented fault — symptoms, causes and workshop fixes.

Noise from clutch release bearing, more noticeable on cold start

Affects All models with manual transmission, →VIN U100001.Fit modified part

Cause

Insufficient slave cylinder spring load.

Repair

  1. Fit modified slave cylinder.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Slave cylinder46930 SN7 0001

Data: Motorwise Workshop. Bulletin 1.

Glossary

Technical terms used in this guide.

VIN
Vehicle identification number — 17 characters, found at the base of the windscreen and on the V5C logbook
ABS
Anti-lock braking system — stops the wheels locking under hard braking
TC
Turbocharger — the exhaust-driven compressor that boosts engine power
Actuator
A motor or solenoid that moves a mechanical part on command
Driveshaft
The shaft that takes drive from the differential out to a wheel
Intercooler Hose
The pipe that carries pressurised air between the turbocharger, intercooler and engine

Frequently asked questions

What are the common faults with the Honda Accord 2.0 TDI?

This guide contains seven workshop bulletins for the Honda Accord 2.0 TDI. Of these, two concern the engine and fuel system and two the suspension and drivetrain. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Honda Accord 2.0 TDI have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Honda Accord 2.0 TDI faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →