Honda1999–2003Technical specifications

Accord 1.6: Technical specifications

Workshop data for the 1.6-litre petrol (engine code D16B7). Covers engine, fluids, brakes, service, torques and air conditioning: the figures to check before a job or a parts order.

Summary

Match the engine code (D16B7) to the vehicle before ordering parts or applying these figures.

Vehicle specifications

Overview

Make
Honda
Model
Accord
Years
1999–2003
Fuel
Petrol
Engine code
D16B7

Performance & efficiency

Power
79 kW (107 hp)
Engine size
1,590 cc
Cylinders
4 · OHC
Compression ratio
9.6:1
Fuel system
Honda

Fluids & capacities

Engine oil (with the filter)
3.6 litres
All 113 specifications below

Engine & identification

Vehicle identification

No. of cylinders Type4/OHC
Capacity (Fiscal) cc1590
Compression ratio :19,6
Suitable for unleaded petrolYes
Minimum octane rating RON95
Ignition system MakeHonda
Ignition system DescriptionMap-DIS
Trigger locationCrankshaft
Fuel system MakeHonda
Fuel system TypePGM-FI
Fuel system DescriptionMFI-s
Air metering TypeMAP
Combined ignition and fuel ECMYes
Diagnostic socketYes

Ignition system

Ignition coil supply voltage + with ballast V12,0
Primary resistance Ohm0,45-0,55
Secondary resistance Ohm12000-14600

Firing order

The firing order for the Honda Accord 1.6 (1999–2003) is 1-4-2-3.

Firing order1-4-2-3

Valve clearances

Valve clearances for the Honda Accord 1.6 (1999–2003) are 0,18-0,22 mm inlet and 0,23-0,27 mm exhaust, measured cold.

Valve clearance - INLET mm0,18-0,22 cold
Valve clearance - EXHAUST mm0,23-0,27 cold

Engine oil & fluids

Engine oil

The Honda Accord 1.6 (1999–2003) takes 3.6 litres of engine oil with the filter.

See the reference table for the complete engine oil entries and their conditions.

Manual gearbox

See the reference table for the complete manual gearbox entries and their conditions.

Coolant

See the reference table for the complete coolant entries and their conditions.

Grades, filling conditions and capacities

Lubricants and capacities — complete reference
Engine oil options
Ambient temperature range ➞35°C
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA SJ/A2
Ambient temperature range -20°C➞
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA SJ/A2
Ambient temperature range -20°C➞
Engine oil grade SAE 10W-40
Engine oil classification API/ACEA SJ/A2
Ambient temperature range -15°C➞
Engine oil grade SAE 15W-40, 15W-50
Engine oil classification API/ACEA SJ/A2
Ambient temperature range -10°C➞
Engine oil grade SAE 20W-40, 20W-50
Engine oil classification API/ACEA SJ/A2
Engine with filter(s) litres 3.6
Other lubricants and capacities
Manual transmission oil grade SAE —
Gearbox oil grade
Manual transmission litres 1.8
Cooling system - total capacity litres 3.9

Brakes & wear limits

Brake disc thickness

Brake discs on the Honda Accord 1.6 (1999–2003) are replaced at a minimum thickness of 21 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 229,6 mm.

Minimum disc thickness for replacement - ventilated Front21 mm
Maximum drum diameter for replacement Rear229,6 mm

Brake disc and drum dimensions

Disc thickness variation Front0,015 mm
Disc runout Front0,10 mm
Minimum pad thickness Front1,6 mm
Minimum shoe thickness Rear2 mm
Parking brake travel No. of notches6-9

Service & electrical

Battery

The Honda Accord 1.6 (1999–2003) uses a 12 V, 47 Ah battery.

Battery V/RC(Ah)12 (47)

Tuning and emissions

Tuning conditions—
Ignition timing
Ignition timing - basic BTDC °Engine/rpm12±2/750 Not adjustable
Ignition advance checks °Engine/rpmECM Controlled
Idle speed rpm750±50 Not adjustable
Oil temperature °C80
CO level at idle speed - tailpipe Vol. % CO0,1 Max Not adjustable
HC level at idle speed ppm100
CO2 level at idle speed Vol. % CO214,5-16
O2 level at idle speed Vol. % O20,1-0,5
Increased idle speed for CO test rpm2300-2700
CO content at increased idle speed Vol. %0,3
Lambda at increased idle λ0,97-1,03

Starting and charging

Maximum cranking amps A127-155
Alternator output A/V/rpm85/13,5/2000

Service checks and adjustments

Compression pressure bar9,3-12,7
Oil pressure bar/rpm3,5/3000
Radiator cap bar0,93-1,23
Thermostat opens °C76-80

Fuel system

System pressure bar2,8-3,3
Engine coolant temperature (ECT) sensor Ohm/°C300-400/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor Ohm1850-2450
Injector Ohm13,8-15,3
Idle air control (IAC) valve/idle speed control (ISC) actuator Ohm10,0-22,0
Lambda sensor (Oxygen) heater Ohm2,0-20,0

Spark plugs

Spark plugs Original equipmentDenso
Spark plug TypeKJ16CR-L11
Electrode gap mm1,0-1,1
Spark plugs MakeNGK
Spark plug TypeZFR5F-11
Electrode gap mm1,0-1,1

Tightening torques

Cylinder head bolt torque

The cylinder head bolts on the Honda Accord 1.6 (1999–2003) are tightened in 4 stages: 20 Nm, then 49 Nm, then 67 Nm, then a final 67 Nm.

Cylinder head
Renew boltsNo
Tighten20 Nm
Tighten49 Nm
Tighten67 Nm
Tighten67 Nm
Cylinder head instructions—
Other engine tightening torques
Main bearings Renew bolts/nutsNo
Main bearings Stage 125 Nm
Main bearings Stage 251 Nm
Big end bearings Renew bolts/nutsNo
Big end bearings Stage 115 Nm
Big end bearings Stage 231 Nm
Oil pump to cylinder block11 Nm
Sump bolts1)6 Nm 2)12 Nm
Sump drain bolt44 Nm
Flywheel/driveplate118 Nm
Clutch pressure plate25 Nm
Crankshaft pulley/damper centre bolt20 Nm+90°
Camshaft sprocket/gear37 Nm
Camshaft carrier/cap—
Camshaft carrier/cap
Camshaft/rocker cover10 Nm
Inlet manifold to cylinder head23 Nm
Exhaust manifold to cylinder head31 Nm
Spark plugs18 Nm
Lambda sensor (Oxygen)44 Nm
Chassis tightening torques
Front hub—
Front hub
Rear hub181 Nm
Steering track rod end43 Nm
Brake disc to hub Front9 Nm
Brake caliper to carrier Front27 Nm
Brake caliper/carrier to hub Front108 Nm
Back plate to hub Rear54 Nm
ABS sensor Front10 Nm
ABS sensor Rear10 Nm
Road wheels108 Nm

Air conditioning

No. of AC service connectors2
Air conditioning restrictor typeExpansion valve
Compressor clutch/magnetic couplingYes
Compressor variable displacement solenoidNo
Air conditioning refrigerant TypeR134a
Air conditioning refrigerant quantity grams525±25
Air conditioning oil Type—
Oil type
Air conditioning oil quantity cm³—

Frequently asked questions

What is the firing order of the Honda Accord 1.6?

The firing order for the Honda Accord 1.6 (1999–2003) is 1-4-2-3.

How much oil does the Honda Accord 1.6 take?

The Honda Accord 1.6 (1999–2003) takes 3.6 litres of engine oil with the filter. See the reference table for the complete engine oil entries and their conditions.

What are the valve clearances for the Honda Accord 1.6?

Valve clearances for the Honda Accord 1.6 (1999–2003) are 0,18-0,22 mm inlet and 0,23-0,27 mm exhaust, measured cold.

What is the cylinder head torque for the Honda Accord 1.6?

The cylinder head bolts on the Honda Accord 1.6 (1999–2003) are tightened in 4 stages: 20 Nm, then 49 Nm, then 67 Nm, then a final 67 Nm.

What is the minimum brake disc thickness for the Honda Accord 1.6?

Brake discs on the Honda Accord 1.6 (1999–2003) are replaced at a minimum thickness of 21 mm (ventilated) front; the rear brake drums are replaced at a maximum diameter of 229,6 mm.

What battery does the Honda Accord 1.6 use?

The Honda Accord 1.6 (1999–2003) uses a 12 V, 47 Ah battery.

More on the Accord