Honda2003–2008

Accord 2.2 i-CTDi: Common faults & known problems

Common faults & known problems

19 known faults documented in workshop bulletins. Of these, four concern the clutch and gearbox and four the air conditioning and heating. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

3 documented faults — symptoms, causes and workshop fixes.

Intermittent power loss

Overview

Affects
All models with 2.2 Diesel engine, 2006-07, VIN →JHMCN1***7C202217/JHMCN2***7C201149.
Remedy
Fit modified part
Parts
4 parts

Symptoms

Hesitation/cutting out.

Cause

Exhaust gas recirculation (EGR) valve sticking.

Repair

  1. Fit modified EGR valve.
  2. Re-program ECM with upgraded software.
Parts4 parts
Parts listed in the bulletin
PartPart numberQty
EGR valve18710-RSR-E031
EGR valve gasket18715-RSR-E011
EGR valve gasket18722-RBD-E011
Software upgrade CD070AT-RWT0E001

Data: Motorwise Workshop. Bulletin 3.

Engine malfunction indicator lamp (MIL) illuminates when starting engine immediately after stopping engine

Affects All models with electronic stability program (ESP), 2004, VIN →JHMCN1***4C210527/JHMCN2***4C204212 All models without ESP, 2004, VIN →JHMCN1***4C210467/JHMCN2***4C204339P0344Software update

Symptoms

Possible trouble code stored: P0344.

Cause

Incorrect signal from camshaft position (CMP) sensor.

Repair

  1. Re-program ECM with upgraded software.

Data: Motorwise Workshop. Bulletin 5.

Lack of power

Affects All models with 2.2 Diesel engine.P2199Clean & lubricate

Symptoms

Poor engine performance under load. Possible trouble code stored in engine control module (ECM) fault memory: P2199.

Cause

Reduced air flow to turbocharger (TC) intercooler caused by dirt build up.

Repair

  1. Check and clean turbocharger (TC) intercooler.

Data: Motorwise Workshop. Bulletin 19.

Electrical & ignition

2 documented faults — symptoms, causes and workshop fixes.

Water ingress into front fog lamps

Water ingress through front fog lamp wiring harness. Fix: clean and lubricate.

Overview

Affects
All models.
Remedy
Clean & lubricate

Symptoms

Condensation in front fog lamps.

Repair steps

  1. Remove front fog lamps.
  2. Dry out and clean front fog lamps.
  3. Refit front fog lamps.
  4. Re-route and secure front fog lamp wiring harness.

Data: Motorwise Workshop. Bulletin 1.

Alarm system siren sounds continuously when vehicle unlocked with key remote control

Overview

Affects
All models, →2007.
Remedy
Software update

Cause

Poor signal to alarm system siren from multifunction control module due to low battery voltage.

Repair

  1. Charge or replace battery. Ensure battery to manufacturer's specifications.
  2. Initialise multifunction control module and alarm system siren: Lock vehicle with remote control. Wait approximately 15 seconds. Indicators flash rapidly. Unlock vehicle with remote control.

Data: Motorwise Workshop. Bulletin 18.

Brakes

2 documented faults — symptoms, causes and workshop fixes.

Front brake judder

Overview

Affects
All models, 2005-08.

Cause

Excessive front brake disc runout.

Repair

  1. Check front brake disc runout is less than 0.04 mm. Reface or replace front brake discs as necessary.
  2. Check front brake disc thickness variation is less than 0.015 mm. Reface or replace front brake discs as necessary.

Data: Motorwise Workshop. Bulletin 2.

Noise from rear wheel bearings

Affects All models.

Cause

Water ingress into rear wheel bearing through ABS wheel speed sensor.

Repair

  1. Fit rear wheel bearing kit and rear ABS wheel speed sensor kit as necessary.
Parts3 parts
Parts listed in the bulletin
PartPart numberQty
Rear wheel bearing kitRefer to manufacturerAs required
ABS wheel speed sensor kit - LH rear wheel06575-SEA-3051
ABS wheel speed sensor kit - RH rear wheel06570-SEA-3051

Data: Motorwise Workshop. Bulletin 10.

Suspension & drivetrain

1 documented fault — symptoms, causes and workshop fixes.

Knocking noise from front wheel when pulling away

Overview

Affects
All models, 1982-05.
Remedy
Clean & lubricate

Cause

Contact between driveshaft and front wheel bearing.

Repair

  1. Clean driveshaft and wheel bearing contact surfaces.
  2. Apply grease to contact surfaces of driveshaft and wheel bearing.

Data: Motorwise Workshop. Bulletin 7.

Clutch & gearbox

4 documented faults — symptoms, causes and workshop fixes.

Engine stalling on engagement of clutch

Affects All models with electronic stability program (ESP), 2004, VIN→JHMCN1***4C210527/JHMCN2***4C204212 All models without ESP, 2004, VIN→JHMCN1***4C210467/JHMCN2***4C204339Software update

Symptoms

Possible trouble code stored after stalling engine unintentionally: P060B

Cause

Engine control module (ECM) software fault.

Repair

  1. Re-program ECM with upgraded software.

Data: Motorwise Workshop. Bulletin 4.

Engine runs erratically

Affects All models.

Symptoms

Vibrations from engine/transmission.

Cause

Dual mass flywheel faulty.

Repair

  1. Check dual mass flywheel. Replace as necessary.

Data: Motorwise Workshop. Bulletin 8.

Abnormal noise from clutch master cylinder when clutch pedal depressed or released

Affects All models, ?2006.Fit modified part

Cause

Insufficient lubrication of clutch master cylinder at manufacture.

Repair

  1. Fit modified clutch master cylinder.
Parts4 parts
Parts listed in the bulletin
PartPart numberQty
Clutch master cylinder - Accord46920-S7A-A031
Clutch master cylinder - Civic46920-SMG-0331
Clutch master cylinder - CR-V (LHD)46920-S7A-A031
Clutch master cylinder- CR-V (RHD)46920-S9A-J051

Data: Motorwise Workshop. Bulletin 11.

Oil leak from transmission

Unsatisfactory design of RH driveshaft oil seal. Fix: fit a modified part.

Overview

Affects
All models with automatic transmission (AT), 2005-06: VIN →JHMCL7***6C200033. VIN →JHMCL9***6C200024. VIN →JHMCM1***6C200008. VIN →JHMCM2***6C200008.
Remedy
Fit modified part

Symptoms

Harsh and delayed transmission engagement when moving off.

Repair steps

  1. Fit modified RH driveshaft oil seal. Use special tools.
  2. Tools required: Driveshaft oil seal installation tool - 07749-0010000. Installation drift - 07JAD-PH80101.
  3. Fit new circlip to intermediate driveshaft and driveshaft.
  4. Apply a light coating of grease to driveshaft splines.
  5. Refill transmission.
  6. Check front wheel alignment and adjust if necessary.

Parts

Parts listed in the bulletin
PartPart numberQty
Driveshaft oil seal91206-RTC-0031
Circlip44319-SOA-3002

Data: Motorwise Workshop. Bulletin 16.

Air conditioning & heating

4 documented faults — symptoms, causes and workshop fixes.

Erratic engine running

Affects Accord: VIN →JHMCN1****C******. VIN →JHMCN2****C******.P2004

Symptoms

Engine malfunction indicator lamp (MIL) illuminated. Trouble code stored: P2004.

Cause

Intake manifold air control actuator faulty.

Repair

  1. Renew intake manifold air control actuator.
Parts2 parts
Parts listed in the bulletin
PartPart numberQty
Intake manifold air control actuator - Accord/Civic36190-RSR-E011
Intake manifold air control actuator - CR-V36190-R06-E011

Data: Motorwise Workshop. Bulletin 6.

Engine malfunction indicator lamp (MIL) illuminated

Affects All models with 2.2 Diesel engine.P2004Fit modified part

Symptoms

Possible trouble code stored: P2004.

Cause

Intake manifold air control actuator faulty.

Repair

  1. Fit modified intake manifold air control actuator.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Intake manifold air control actuator36190-RSR-E011

Data: Motorwise Workshop. Bulletin 9.

Engine malfunction indicator lamp (MIL) illuminated

Affects All models with N22A1/N22A2 engine codes: VIN →JHMCN1***C******. VIN →JHMCN2***C******. VIN →SHHFN3***9U001000. VIN →SHHFK3***9U004240. VIN →SHSRE6***9U001830.P2004Fit new part

Symptoms

Trouble code stored in engine control module (ECM) fault memory: P2004.

Cause

Intermittent internal vacuum leak in intake manifold air control solenoid.

Repair

  1. Fit new intake manifold air control solenoid.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Intake manifold air control solenoid36190-RBD-E011

Data: Motorwise Workshop. Bulletin 12.

Headlamp dipped beam flickers intermittently with AC on

Overview

Affects
All models, →2006.
Remedy
Fit modified part
Parts
1 part

Cause

Alternator output inefficient when high electrical load applied (AC condenser blower motors).

Repair

  1. Carry out electrical, mechanical and component tests (as applicable) to eliminate any other possible cause(s).
  2. If no fault(s) found: Fit modified alternator.
Parts1 part
Parts listed in the bulletin
PartPart numberQty
Alternator31100-RAA-A051

Data: Motorwise Workshop. Bulletin 14.

Body & trim

2 documented faults — symptoms, causes and workshop fixes.

Creaking noise when opening/closing doors

Affects All models, →2006.Fit modified part

Cause

Door check strap contaminated with dirt.

Repair

  1. Fit modified door check strap.
Parts4 parts
Parts listed in the bulletin
PartPart numberQty
Door check strap (LH front door)72380-SEA-E021
Door check strap (RH front door)72340-SEA-E021
Door check strap (LH rear door)72880-SEA-E021
Door check strap (RH rear door)72840-SEA-E021

Data: Motorwise Workshop. Bulletin 15.

Squeaking/creaking noise from doors when driving

Affects All models, →2006: VIN →JHMCL7***6C212006. VIN →JHMCL9***6C216485. VIN →JHMCN1***6C210785. VIN →JHMCM1***6C201836. VIN →JHMCM2***6C200771. VIN →JHMCN2***6C204525.Fit modified part

Cause

Unsatisfactory design of door weather seals.

Repair

  1. Fit modified door weather seals as necessary.
Parts6 parts
Parts listed in the bulletin
PartPart numberQty
Weather seal - LH front door72365-SEA-0331
Weather seal - RH front door72325-SEA-0331
Weather seal - LH rear door (saloon)72865-SEA-0331
Weather seal - RH rear door (saloon)72825-SEA-0331
Weather seal - LH rear door (estate)72865-SED-0331
Weather seal - RH rear door (estate)72825-SED-0331

Data: Motorwise Workshop. Bulletin 17.

Wipers & visibility

1 documented fault — symptoms, causes and workshop fixes.

Pop-up headlamp washers not retracting

Affects All models with pop-up headlamp washers, →2008.Fit modified part

Cause

Dirt ingress to pop-up headlamp washers.

Repair

  1. Fit modified pop-up headlamp washers.
Parts6 parts
Parts listed in the bulletin
PartPart numberQty
Headlamp washer (LH) - Accord76885-SEA-S031
Headlamp washer (RH) - Accord76880-SEA-S031
Headlamp washer (LH) - Civic76885-SNB-S021
Headlamp washer (RH) - Civic76880-SNB-S021
Headlamp washer (LH) - Legend76885-SJA-S021
Headlamp washer (RH) - Legend76880-SJA-S021

Data: Motorwise Workshop. Bulletin 13.

Glossary

Technical terms used in this guide.

MIL
Malfunction indicator lamp — the engine warning light on the dashboard
ECM
Engine control module — the electronic unit that manages the engine
VIN
Vehicle identification number — 17 characters, found at the base of the windscreen and on the V5C logbook
ABS
Anti-lock braking system — stops the wheels locking under hard braking
EGR
Exhaust gas recirculation — feeds some exhaust gas back into the intake to cut emissions
AC
Air conditioning — the system that cools the cabin
CMP
Camshaft position — a sensor that tells the engine control module where the camshaft is
ESP
Electronic stability programme — brakes individual wheels to stop a skid
RH
Right-hand — the right side of the vehicle as you sit in it
TC
Turbocharger — the exhaust-driven compressor that boosts engine power
Actuator
A motor or solenoid that moves a mechanical part on command
Control Module
A control unit for one of the vehicle's systems (engine, gearbox, brakes, body, and so on)
Disc Runout
How much a brake disc wobbles; too much causes vibration or squeal
Driveshaft
The shaft that takes drive from the differential out to a wheel
EGR Valve
The valve that meters exhaust gas back into the intake
Fault Memory
The list of stored trouble codes in a control module
Intake Manifold
The housing that distributes air into the cylinders
Intercooler
A radiator that cools the air coming out of the turbocharger before it enters the engine
Multifunction Control Module
The control module that runs shared electrical functions (lights, wipers, locking, and so on)
Re-Program
Update the software on a control module using the manufacturer's diagnostic tool
Solenoid
An electrically operated valve or actuator
Trouble Code
A standardised fault code stored by a control module, read with a diagnostic tool
Wheel Speed Sensor
A sensor at each wheel used by ABS and stability control
Wiring Harness
The bundled cables that carry power and signals around the vehicle
Alternator
The unit that charges the battery while the engine is running
Initialise
A workshop procedure that teaches a new module or system its starting values
Oil Seal
A rubber seal that keeps oil in and dirt out, typically around a rotating shaft
Recirculation
Air-conditioning mode that recirculates cabin air instead of drawing in outside air

Frequently asked questions

What are the common faults with the Honda Accord 2.2 i-CTDi?

This guide contains 19 workshop bulletins for the Honda Accord 2.2 i-CTDi. Of these, four concern the clutch and gearbox and four the air conditioning and heating. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Honda Accord 2.2 i-CTDi have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Honda Accord 2.2 i-CTDi faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

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