Alfa Romeo2003–2008

166 3.2: Common faults & known problems

Common faults & known problems

4 known faults documented in workshop bulletins. Of these, one concerns the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Engine & fuel system

1 documented fault — symptoms, causes and workshop fixes.

Engine malfunction indicator lamp (MIL) illuminated

Affects All models with petrol engines.P0325P1325

Symptoms

Trouble codes stored: P0325, P1325.

Cause

Knock sensor (KS) fault.

Repair

  1. Check wiring connector and resistance of KS. Replace parts as necessary.

Data: Motorwise Workshop. Bulletin 4.

Brakes

1 documented fault — symptoms, causes and workshop fixes.

Squeaking noise from rear brakes

Affects All models.

Cause

Handbrake cable sticking due to internal damage/corrosion.

Repair

  1. Replace both handbrake cables.

Data: Motorwise Workshop. Bulletin 3.

Body & trim

1 documented fault — symptoms, causes and workshop fixes.

Bonnet not opening or closing correctly

Affects All models.Clean & lubricate

Cause

Bonnet catch seized.

Repair

  1. Clean and lubricate bonnet catch.

Data: Motorwise Workshop. Bulletin 1.

Wipers & visibility

1 documented fault — symptoms, causes and workshop fixes.

Noise from lower windscreen area

Overview

Affects
All models.
Remedy
Clean & lubricate

Cause

Dry contact surfaces on front suspension upper arm bushes.

Front suspension upper arm bushes worn.

Repair

  1. Check front suspension upper arm bushes for excessive play.
  2. Replace or lubricate front suspension upper arm bushes as necessary.

Data: Motorwise Workshop. Bulletin 2.

Glossary

Technical terms used in this guide.

Trouble Codes
Standardised fault codes stored by the engine control module, read with a diagnostic tool
KS
Knock sensor — listens for engine knock so the engine control module can retard the timing
Bushes
Rubber mountings that let a suspension or body joint move without metal-to-metal contact

Frequently asked questions

What are the common faults with the Alfa Romeo 166 3.2?

This guide contains four workshop bulletins for the Alfa Romeo 166 3.2. Of these, one concerns the engine and fuel system and one the brakes. Symptoms, causes, repair steps and part numbers are shown where supplied.

Does every Alfa Romeo 166 3.2 have these faults?

No. These are patterns documented across the model by workshops, not predictions for an individual vehicle. Where a fault applies only to certain vehicles or VIN ranges, that is listed with the fault.

Can I check for Alfa Romeo 166 3.2 faults myself?

Many of them. The documented symptoms can be seen, heard or felt during a test drive.

Related guides

Glossary term

See in the glossary →